AFCO cable deck railing systems are a popular choice among DIY enthusiasts and professional builders for their combination of durability, aesthetic appeal, and ease of installation. Designed to offer both structural integrity and a modern, clean look, these systems are ideal for decks of various sizes and architectural styles. With detailed planning and the right tools, users can install AFCO cable railings to enhance the safety and visual appeal of their outdoor living spaces.
This guide provides step-by-step instructions on how to install AFCO cable railings, including the necessary components, tools, and techniques for a successful build. It also covers special considerations such as angled connections and the use of installation templates to ensure accuracy and efficiency. By following this guide, users can confidently complete a secure and stylish AFCO railing system tailored to their specific deck layout.
Overview of AFCO Cable Railing Components
AFCO cable railing kits are designed with a focus on simplicity and completeness, ensuring that users have all the necessary components for a secure and professional installation. Each kit typically includes a top rail, a bottom rail, mounting brackets, and all the hardware required to attach the rails to the deck posts. Additionally, for horizontal cable railing systems, kits may also include a mid-span brace, a support leg, and rail mounting brackets with seam covers.
For infill, AFCO offers pre-fitted cables that simplify the installation process by having threaded fittings pre-attached to one end. These cables are available in a range of lengths to accommodate different deck configurations. The kits also come with end caps to cover the fittings at each end of the cable, ensuring a clean and finished appearance.
Users have the option to choose between two top rail styles: the traditional Pro Shape with a rounded design, which provides a classic aesthetic, and the Flat Top rail, which offers a more modern and streamlined look. The Flat Top rail can also be paired with a chosen deck board for a cohesive design that ties the railing system into the overall deck appearance.
In addition to the standard components, AFCO provides specialized installation tools such as an installation template to assist in aligning the rails and ensuring level mounting. A Cable Release Tool is also recommended to address any installation errors or tensioning issues without requiring replacement parts.
Step-by-Step Installation Process
Mounting the AFCO Deck Posts
The first step in installing an AFCO cable railing system is to mount the deck posts securely. These metal posts should be positioned according to the deck design and attached using structural screws or lag bolts. It is essential to ensure that at least 4 inches of blocking is present beneath the deck where the posts will be mounted. This blocking provides the necessary structural support for the railing system.
Determining Railing Lengths and Building the Kit
Once the posts are in place, the next step is to determine the length of the railing sections required for each area of the deck. Users should measure the distance between the posts and select the appropriate rail kits. The AFCO Pro series offers standard lengths of 4, 6, 8, and 10 feet, making it suitable for both new builds and renovations.
After selecting the correct rail lengths, users should begin assembling the rail kits. This involves placing the balusters into their respective openings and securing the top rail in position. Once the balusters are in place, the top and bottom rail brackets should be loosely attached to the rails but not yet secured to the deck posts.
Positioning the Railing Sections
With the rail kit assembled, the next step is to position it between the deck posts. The rail kit should be placed on support material that is at least 2 inches above the deck surface to ensure proper height and alignment. Once the desired height is achieved, the bottom and top rail brackets can be attached to the deck posts using the coordinating screws.
Installing the Cables
For horizontal cable railings, the installation of the cables is a critical step. Each cable run should be measured based on the deck layout, and users should select a cable length slightly longer than the required distance to allow for proper tensioning and trimming. The pre-fitted cables simplify this process, as one end already has a threaded fitting. Users should ensure that the number of cable runs is appropriate for the selected railing height—9 runs for a 36-inch railing and 11 runs for a 42-inch railing.
Once the cables are in place, they should be tensioned appropriately to ensure a secure and stable railing system. If any cables become misaligned or over-tensioned during the process, a Cable Release Tool can be used to release the tension and correct the installation without the need for replacement parts.
Finalizing the Installation
After the cables are installed and tensioned, the final step is to secure all components and ensure that the railing system is level and properly aligned. Users should double-check the tightness of all screws and brackets to confirm that the system is stable and secure. Any exposed hardware should be covered with the provided end caps to maintain a clean and finished appearance.
For those who wish to enhance their railing system, AFCO offers optional accessories such as Ornamental Low Voltage LED Post Caps. These post caps not only protect the installation hardware from water, dirt, and debris but also add illumination to the deck, improving both safety and ambiance.
Special Considerations and Custom Applications
Angled Railing Connections
In some cases, decks may require angled or non-90-degree railing connections, such as in L-shaped or circular layouts. AFCO provides specialized components and tools to accommodate these unique configurations. Users should consult the manufacturer’s guidelines or contact AFCO support for assistance with angled connections. Additional hardware may be required to ensure structural integrity and proper alignment in these scenarios.
Deck Board Drink Rail Integration
For decks that feature a drink rail or integrated seating, AFCO’s Flat Top rail can be paired with a chosen deck board to create a seamless transition between the railing and the deck surface. This not only enhances the aesthetic appeal but also provides a functional design that allows for the placement of drinks or other items on the rail.
Cutting and Touching Up Railing Components
If the deck dimensions do not match the standard railing lengths, users may need to cut the rails to fit. It is important to note that cutting through the powder-coated finish of the rails will expose the underlying metal. To maintain the appearance of the railing system, users should apply AFCO Touch-Up paint to the cut ends. This spray paint is specifically formulated to match the color and texture of AFCO’s finishes, ensuring a consistent look.
In addition to touch-up paint, users should also have a Cable Release Tool on hand in case any cables become misaligned or over-tensioned during installation. This tool allows for the release of the cable from its fitting without the need to replace the entire run, saving time and materials.
Installation Templates
AFCO offers an installation template that is highly recommended for ensuring accurate and level rail mounting. This template helps users align the rails to the deck posts with minimal measuring, reducing the risk of errors and ensuring a professional finish. Experienced deck planners and DIY enthusiasts alike find this tool invaluable for achieving precise and consistent results.
Conclusion
AFCO cable railing systems offer a combination of durability, aesthetics, and ease of installation, making them an excellent choice for both residential and commercial deck projects. By following the step-by-step installation process and utilizing the recommended tools and accessories, users can create a secure and stylish railing system that enhances the functionality and appearance of their outdoor living spaces.
Whether installing a standard level railing, a stair railing, or a custom design with angled connections, AFCO provides the necessary components and support to ensure a successful build. With careful planning and attention to detail, users can confidently complete an AFCO cable railing system that meets both their structural and aesthetic needs.
For those who require additional guidance or have unique deck configurations, AFCO offers personalized support and planning assistance. By reaching out to their customer service team, users can receive tailored recommendations and solutions to address any specific concerns or challenges.