The AcoustiBuilt ceiling and wall system is a versatile, high-performance solution designed for environments that require both acoustic control and a seamless, drywall-like aesthetic. This system is particularly well-suited for commercial and institutional spaces such as offices, healthcare facilities, and educational buildings, where noise reduction and visual continuity are critical. The system’s design allows it to be installed using traditional drywall methods, making it an accessible option for contractors and installers familiar with conventional ceiling and wall construction.
According to the documentation, the AcoustiBuilt system is engineered to provide sound absorption and blocking performance, with an NRC (Noise Reduction Coefficient) of up to 0.80 and a CAC (Ceiling Attenuation Class) of 46. These values indicate the system’s ability to effectively manage sound transmission between spaces, making it a valuable tool for optimizing acoustic environments. Additionally, the system is constructed without harmful chemicals and supports sustainability certifications, aligning with industry standards for green building practices.
One of the system’s key advantages is its compatibility with the Armstrong Drywall Grid and FrameAll™ Drywall Grid systems, which streamline installation by allowing the use of familiar tools and techniques. The AcoustiBuilt panels also feature a fine texture finish that mimics drywall, offering a smooth and uninterrupted appearance. This visual consistency is particularly important in settings where design aesthetics are as important as functional performance.
Beyond acoustic and aesthetic benefits, the AcoustiBuilt system also offers practical advantages such as ease of integration with lighting solutions and its ability to support faster soffit construction using the SIMPLESOFFIT framing system. Additionally, the system is available in specific panel dimensions—48 inches by 72 inches with a thickness of 7/8 inch—and is rated for fire safety with a Class A fire rating, ensuring compliance with building codes in most commercial environments.
This article will explore the installation process of the AcoustiBuilt system in detail, drawing from the official documentation and product specifications provided by Armstrong and USG. The information is intended to assist installers, architects, and facility managers in understanding the best practices for implementing this system in real-world applications.
Pre-Installation Considerations
Before proceeding with the installation of the AcoustiBuilt ceiling and wall system, it is essential to conduct a thorough site assessment and plan the layout according to the project's specific requirements. The system is designed for use in both ceiling and wall applications, with particular emphasis on environments where acoustical performance is critical. According to the documentation, the system is suitable for ceilings and walls above 7 feet in height, making it ideal for large open spaces such as office lobbies, conference rooms, and healthcare facilities.
One of the first steps in the pre-installation process is to ensure that the existing structure is prepared to accommodate the AcoustiBuilt system. This includes verifying that the ceiling grid or wall framing system is properly installed and aligned. The AcoustiBuilt system is designed to be used with the Armstrong Drywall Grid or FrameAll™ Drywall Grid systems, which provide a stable framework for mounting the panels. These grid systems are engineered to support the weight and dimensions of the AcoustiBuilt panels, ensuring a secure and long-lasting installation.
In terms of layout planning, it is recommended to create a detailed plan that outlines the placement of the AcoustiBuilt panels in relation to other building components such as lighting fixtures, HVAC systems, and electrical outlets. The system's compatibility with AXIOM Direct & Indirect Light Coves further enhances its flexibility, allowing for seamless integration with lighting solutions that do not compromise acoustical performance. Additionally, the Wall Reveal for AcoustiBuilt provides a clean and precise edge detail when transitioning from drywall to the AcoustiBuilt panels in wall applications.
Another important pre-installation consideration is the selection of appropriate tools and materials. The documentation does not provide an exhaustive list of tools, but it does emphasize the importance of using tools commonly associated with drywall installation, such as a utility knife, measuring tape, and a straightedge for panel alignment. Since the AcoustiBuilt system is designed to be treated like traditional drywall in terms of installation techniques, familiarity with drywall tools and methods is beneficial.
Finally, the installation area should be well-ventilated to ensure a safe working environment. The documentation includes a cautionary note regarding the potential for temporary respiratory, skin, and eye irritation due to the presence of manufactured vitreous fibers in the system. While the AcoustiBuilt panels themselves are free of harmful chemicals, it is recommended that installers avoid breathing dust and wear appropriate protective equipment such as masks and eye protection during the cutting and handling of materials.
Installation Process for AcoustiBuilt Ceiling Panels
The installation of AcoustiBuilt ceiling panels follows a process similar to that of traditional drywall, leveraging the Armstrong Drywall Grid or FrameAll™ Drywall Grid systems for support and alignment. The panels are manufactured in standard dimensions—48 inches by 72 inches with a thickness of 7/8 inch—which allows for efficient cutting and fitting within typical ceiling grid configurations.
The first step in the installation process is to ensure that the ceiling grid is properly installed and aligned. The grid system must be level and secure to support the weight of the AcoustiBuilt panels, which are designed to be lightweight but still require a stable framework for optimal performance. Once the grid is in place, the AcoustiBuilt panels can be lifted and positioned onto the grid. The panels are not adhered to the grid with adhesives but are instead secured using mechanical fasteners such as clips or screws, depending on the grid system being used.
For ceiling applications, the AcoustiBuilt system is compatible with the SIMPLESOFFIT framing system, which allows for faster and easier soffit construction. This system is particularly useful in commercial settings where soffits are used to conceal mechanical, electrical, and plumbing systems while maintaining a clean and continuous ceiling appearance. The integration with SIMPLESOFFIT ensures that the AcoustiBuilt panels can be installed in a variety of ceiling configurations without compromising acoustical performance or aesthetic integrity.
Once the panels are in place, any gaps or joints between panels should be inspected for alignment and uniformity. The documentation does not specify the use of sealants or joint compounds for the AcoustiBuilt system, indicating that the panels are designed to provide a seamless appearance without additional finishing materials. This is one of the key advantages of the system, as it reduces the need for post-installation treatments that are typically required with traditional drywall.
Lighting integration is another important consideration during the installation process. The AcoustiBuilt system is compatible with AXIOM Direct & Indirect Light Coves, which are designed to provide uniform lighting without creating visible obstructions or compromising acoustical performance. The documentation emphasizes that the system can be integrated with these lighting solutions without the need for additional modifications to the panels or grid system. This compatibility allows for greater design flexibility, particularly in environments where lighting plays a critical role in both functionality and aesthetics.
Throughout the installation process, it is important to follow the manufacturer's guidelines for handling and positioning the panels. The documentation includes a cautionary note regarding the potential for temporary respiratory, skin, and eye irritation due to the presence of manufactured vitreous fibers in the system. While the AcoustiBuilt panels themselves are free of harmful chemicals, it is recommended that installers take precautions to avoid inhaling dust generated during cutting and installation. This includes using appropriate ventilation and wearing protective equipment such as masks and eye protection.
Once the panels are installed and the ceiling is complete, a final inspection should be conducted to ensure that the system is properly aligned and that all components are securely in place. The AcoustiBuilt system is designed to provide a durable and long-lasting solution, but proper installation is critical to achieving optimal performance and aesthetic results.
Installation Process for AcoustiBuilt Wall Panels
The installation of AcoustiBuilt wall panels follows a process that mirrors drywall installation techniques, ensuring ease of use for experienced installers and compatibility with existing framing systems. The system is designed for use in wall applications above 7 feet in height, where acoustical performance and a seamless appearance are essential. The documentation highlights the use of the Armstrong Drywall Grid or FrameAll™ Drywall Grid systems, which provide a stable and uniform framework for mounting the AcoustiBuilt panels.
The first step in the installation process is to ensure that the wall framing is properly prepared and aligned. The AcoustiBuilt wall panels are intended to be installed using traditional drywall framing methods, which eliminates the need for specialized tools or techniques. This compatibility with drywall framing systems makes the AcoustiBuilt system an attractive option for environments where a monolithic visual is desired without the added complexity of traditional acoustical panel installation.
Once the framing is in place, the AcoustiBuilt wall panels can be positioned and secured using standard drywall fastening methods. The documentation does not specify the use of adhesives or additional sealants, indicating that the panels are designed to be installed using mechanical fasteners such as drywall screws. This approach ensures a secure and durable installation while maintaining the system's acoustical performance.
One of the key features of the AcoustiBuilt system is the Wall Reveal, which provides a crisp edge detailing when transitioning from drywall to the AcoustiBuilt panels in wall applications. This feature ensures a clean and professional appearance, particularly in environments where design aesthetics are as important as functional performance. The Wall Reveal is installed along the edges of the AcoustiBuilt panels to create a defined boundary between the panels and surrounding drywall, enhancing the overall visual continuity of the space.
In addition to its aesthetic benefits, the Wall Reveal also serves a practical purpose by helping to align the AcoustiBuilt panels during installation. The documentation suggests that the Wall Reveal should be installed prior to positioning the panels to ensure accurate alignment and a uniform appearance. This step is particularly important in large wall applications where multiple panels are installed side by side.
Another important consideration during the installation of AcoustiBuilt wall panels is the need for proper ventilation and dust control. The documentation includes a cautionary note regarding the potential for temporary respiratory, skin, and eye irritation due to the presence of manufactured vitreous fibers in the system. While the AcoustiBuilt panels themselves are free of harmful chemicals, it is recommended that installers take precautions to avoid inhaling dust generated during cutting and installation. This includes using appropriate ventilation and wearing protective equipment such as masks and eye protection.
Once the panels are installed, a final inspection should be conducted to ensure that the system is properly aligned and that all components are securely in place. The AcoustiBuilt wall system is designed to provide a durable and long-lasting solution, but proper installation is critical to achieving optimal performance and aesthetic results. The documentation emphasizes the importance of following manufacturer guidelines for handling and positioning the panels to ensure a successful installation.
The AcoustiBuilt system is also compatible with AXIOM Direct & Indirect Light Coves, which allows for seamless integration with lighting solutions without compromising acoustical performance. The documentation notes that the system can be integrated with these lighting solutions without the need for additional modifications to the panels or framing system. This compatibility enhances the system's versatility, particularly in environments where lighting plays a critical role in both functionality and aesthetics.
Throughout the installation process, it is important to maintain a clean and organized work environment to avoid unnecessary complications. The AcoustiBuilt system is designed to provide a smooth and uninterrupted appearance, so careful handling and positioning of the panels are essential to achieving the desired outcome. The documentation does not specify the use of joint compounds or sealants for the AcoustiBuilt wall system, indicating that the panels are designed to provide a seamless appearance without additional finishing materials. This is one of the key advantages of the system, as it reduces the need for post-installation treatments that are typically required with traditional drywall.
Post-Installation and Maintenance
After the installation of the AcoustiBuilt ceiling and wall system, it is important to conduct a thorough inspection to ensure that all components are properly aligned and securely in place. The documentation does not provide detailed maintenance instructions, but it does emphasize the importance of following manufacturer guidelines for long-term performance and durability. Since the AcoustiBuilt system is designed to mimic the appearance of drywall, it is expected to require minimal maintenance under normal conditions. However, periodic inspections are recommended to identify any potential issues such as misalignment, damage, or wear that could affect acoustical performance or aesthetic integrity.
One of the key maintenance considerations is the need for regular cleaning to maintain the system's appearance and functionality. The documentation does not specify the use of adhesives or sealants for the AcoustiBuilt system, indicating that the panels are designed to provide a seamless appearance without additional finishing materials. This suggests that the system can be cleaned using standard drywall cleaning methods, such as dusting with a soft cloth or using a mild detergent solution for more thorough cleaning. It is important to avoid using abrasive or harsh cleaning agents, as these could potentially damage the surface of the panels or compromise their acoustical properties.
Another important aspect of post-installation care is the need to protect the system from physical damage. The AcoustiBuilt panels are designed to be durable and long-lasting, but they are not impervious to impact or wear. In high-traffic areas or environments where the risk of damage is higher, additional protective measures such as corner guards or edge reinforcement may be considered. These measures can help to prevent damage to the panels while maintaining the system's acoustical performance and aesthetic appeal.
The documentation also includes a cautionary note regarding the potential for temporary respiratory, skin, and eye irritation due to the presence of manufactured vitreous fibers in the system. While the AcoustiBuilt panels themselves are free of harmful chemicals, it is recommended that installers and facility managers take precautions to avoid inhaling dust or coming into contact with fine particles during cleaning or maintenance activities. This includes using appropriate ventilation and wearing protective equipment such as masks and eye protection.
In terms of long-term performance, the AcoustiBuilt system is designed to provide consistent acoustical performance over time. The documentation does not provide specific information regarding the expected lifespan of the system, but it does highlight the use of HUMIGUARD Plus Sag/Humidity Resistance technology, which helps to prevent sagging or deformation due to humidity or temperature fluctuations. This feature is particularly important in environments where humidity levels can vary, such as healthcare facilities, educational institutions, and commercial offices.
For environments where acoustical performance is a critical factor, it is recommended to conduct periodic acoustical testing to ensure that the system continues to meet the required performance standards. While the AcoustiBuilt system is designed to provide excellent sound absorption and blocking performance, environmental factors such as changes in building occupancy, furniture placement, or HVAC systems can affect acoustical conditions over time. Regular testing can help identify any potential issues and allow for timely adjustments or maintenance to ensure optimal performance.
In summary, the post-installation and maintenance of the AcoustiBuilt system involves a combination of regular inspections, cleaning, and protective measures to ensure long-term performance and aesthetic integrity. While the system is designed to be durable and low-maintenance, following manufacturer guidelines and best practices for care and maintenance is essential to maximizing its effectiveness and longevity in real-world applications.
Conclusion
The AcoustiBuilt ceiling and wall system is a high-performance solution that combines acoustic functionality with a drywall-like aesthetic, making it suitable for a wide range of commercial and institutional environments. The system is engineered to provide excellent sound absorption and blocking performance, with an NRC of up to 0.80 and a CAC of 46, ensuring effective noise control in spaces such as offices, healthcare facilities, and educational institutions. Its compatibility with Armstrong Drywall Grid and FrameAll™ Drywall Grid systems allows for straightforward installation using familiar drywall techniques, reducing the need for specialized tools or training.
The installation process for both ceiling and wall applications follows a method similar to traditional drywall, with an emphasis on proper alignment, secure fastening, and seamless integration with lighting solutions such as AXIOM Direct & Indirect Light Coves. The Wall Reveal feature enhances the system’s visual appeal by providing a clean edge detail when transitioning from drywall to AcoustiBuilt panels. Additionally, the system supports faster soffit construction through the SIMPLESOFFIT framing system, further enhancing its efficiency and versatility.
Post-installation considerations include regular maintenance, cleaning, and protective measures to preserve the system’s acoustical performance and appearance. The documentation emphasizes the importance of proper ventilation and the use of protective equipment to minimize exposure to potential irritants during installation or maintenance. The system’s HUMIGUARD Plus Sag/Humidity Resistance technology helps maintain its structural integrity in varying environmental conditions, making it a durable and reliable option for long-term use.
Overall, the AcoustiBuilt system offers a practical and aesthetically pleasing solution for environments where acoustical performance is critical. By following the manufacturer's guidelines and best practices for installation and maintenance, users can ensure that the system delivers consistent and effective results over time.