Introduction
For users of Sleep Number adjustable air mattresses, proper disassembly and packaging are essential to maintain the mattress’s performance and longevity, particularly when relocating or storing the mattress. Whether preparing for a move, storing the mattress during seasonal changes, or simply reorganizing bedroom furniture, understanding the correct procedures ensures the mattress remains undamaged and functions as intended upon reassembly. The following guide outlines the step-by-step process of disassembling the Sleep Number mattress, including the base, internal components, and control system. It also details how to securely pack the mattress and its parts for transport or long-term storage. This guide is derived directly from verified instructions provided by official Sleep Number disassembly and packing procedures.
Disassembling the Sleep Number Mattress
The Sleep Number mattress consists of multiple components that can be disassembled for transport or storage. The process involves removing the mattress cover, disconnecting internal air hoses, and preparing the internal air chambers for safekeeping. The exact steps may vary slightly depending on the model, particularly whether it is a single or dual firmness system.
Step 1: Unzipping the Mattress Cover
The first step in disassembling the Sleep Number mattress is to locate and unzip the cover. Sleep Number models may have one or two zippers depending on the design. These zippers are typically located at the head of the mattress. In some models, particularly those with a duvet-style design, there may be an additional zipper under the first. It is also advisable to check the bottom edge of the mattress for any hidden zippers that may be present. Once the zippers are fully unfastened, the cover can be set aside.
Step 2: Disconnecting the Air Hoses
The Sleep Number mattress includes an internal system of air hoses that connect the air chambers to the control unit. These hoses must be disconnected to safely disassemble the mattress. To do this, locate the hose connections at each end of the mattress. Gently push the tab at the end of the hose to release it from the fitting. For dual firmness models, this process must be repeated on the second side. Continue this until all hoses are completely disconnected.
Step 3: Removing Internal Components
After the cover and hoses are removed, the internal components can be accessed. This includes the foam sidewalls and the air chambers. Begin by carefully folding the foam layers to expose the air chambers. Remove the foam sidewalls and set them aside. Next, address the corner locks, which may be used to secure the mattress during use. Once these are removed, the air chambers can be rolled up for protection. To ensure they remain secure during transport or storage, it is recommended to place the rolled air chambers inside the foam layers. A visual reference, such as photographs of each layer, can help in reassembling the mattress correctly later.
Step 4: Packing the Pump and Control System
The pump, also known as the firmness control system, is a critical component of the Sleep Number mattress and must be handled with care. Before packing, ensure the pump is unplugged from any power source. The pump should be securely wrapped in packing materials to reduce the risk of damage from shocks or vibrations. A secondary box with additional padding can be used for added protection. If the pump is being stored for an extended period, it is advisable to store it in a dry location away from moisture.
Disassembling the Sleep Number Base
The Sleep Number base is an optional component that provides structural support for the mattress. If the base is being disassembled for transport or storage, the process involves removing the decking panels, the center support beam, and the bed legs.
Step 1: Removing the Decking Panels
The first step in disassembling the Sleep Number base is to remove the decking panels. These panels are typically attached to the frame and can be pushed to the side and slid off. Once removed, the panels should be secured with a protective moving blanket or cover to prevent any damage during transport.
Step 2: Removing the Center Support Beam
For full, queen, and king-sized models, the Sleep Number base includes a center support beam. This beam can be removed to facilitate easier transport or storage. Once removed, the beam should be packed separately and labeled to avoid confusion during reassembly.
Step 3: Adjusting the Bed Legs
Some Sleep Number bases come with bed straps that connect the two bases in king-sized models. These straps should be removed by loosening the bed legs after disconnecting the bed. It is important not to completely remove the legs, as they provide necessary support for the base. After removal, the legs should be screwed back into place to prevent the base from bending during transport. To ensure the bases can be reassembled correctly, it is recommended to label the left and right bases.
Packing the Sleep Number Mattress
Once all components have been disassembled, the mattress and its parts should be packed for transport or storage. The following steps ensure that the mattress is packed securely and efficiently.
Step 1: Using Original Packaging or Alternatives
If the original packaging is available, it can be used to quickly and effectively pack the Sleep Number mattress. However, if the original packaging is no longer available, heavy-duty storage containers can serve as a suitable alternative. Depending on the available storage space, the mattress components can be either folded or rolled to fit into the containers.
Step 2: Securing the Mattress with Protective Materials
To further protect the mattress during transport or storage, it is recommended to use double-layered plastic bags or heavy-duty moving blankets. These materials help reduce the risk of humidity and physical damage. Additionally, all components should be clearly labeled to facilitate easy identification and reassembly.
Step 3: Storing the Control System and Pump
The control system and pump should be stored separately in a dry and secure location. These components are sensitive and should be protected from exposure to moisture and physical shocks. If the pump is being stored for an extended period, it is advisable to store it in a sealed container to prevent dust accumulation.
Reassembly Considerations
After the Sleep Number mattress has been transported or stored, it must be reassembled correctly to ensure optimal performance. The following considerations should be kept in mind during the reassembly process:
- The mattress cover should be re-zipped carefully to ensure all zippers are fully engaged.
- The air hoses should be reconnected to the control unit, ensuring a secure fit.
- The foam sidewalls and air chambers should be reinserted into the mattress cover and properly secured.
- The pump should be reconnected to the power source and tested to ensure it functions correctly.
- The base should be reassembled according to the labeled left and right components, and the bed legs should be reattached to provide structural support.
Conclusion
Disassembling and packing a Sleep Number mattress requires careful attention to detail to ensure all components are removed and stored safely. By following the outlined steps, users can effectively disassemble the mattress, base, and control system for transport or long-term storage. Proper packaging and labeling of each component are essential to facilitate reassembly and maintain the mattress's performance. Understanding these procedures allows users to move or store their Sleep Number mattress with confidence, knowing that the mattress will function as intended once reassembled.