Evolve Stone is a revolutionary manufactured stone veneer product that combines realistic aesthetics with advanced engineering for fast, efficient installation. Designed for both interior and exterior applications, it offers a lightweight, durable, and moisture-impermeable alternative to traditional stone veneer. The product's ease of installation—up to 10 times faster than conventional methods—and its compatibility with standard construction tools make it a preferred choice among contractors and DIY enthusiasts alike.
This article provides a comprehensive overview of the installation process for Evolve Stone, based on official installation instructions, technical specifications, and practical application examples. The focus is on ensuring clarity, accuracy, and adherence to manufacturer guidelines, with the goal of helping users achieve professional results with minimal effort.
Overview of Evolve Stone Features and Installation Advantages
Evolve Stone distinguishes itself from traditional stone veneer through a combination of proprietary materials and engineering design. Unlike conventional stone, which requires mortar, heavy staging, and labor-intensive installation, Evolve Stone uses a nail-based system that eliminates the need for these cumbersome steps. The product’s moisture-impermeable nature, UV stability, and infused color ensure long-term durability and consistent appearance, even in harsh environmental conditions.
The installation process is simplified by the use of standard tools such as a 16-gauge finish nail gun and stainless-steel finish nails. The design of the product allows nails to recess slightly below the surface of the stone, resulting in a clean, unmarred finish. These features collectively reduce installation time and increase efficiency, making it a practical solution for a wide range of construction projects.
Pre-Installation Planning and Surface Preparation
Before beginning the installation, it is essential to plan the project and prepare the surface properly. The success of the installation depends largely on the condition of the substrate and the materials used during surface preparation.
The recommended substrate for Evolve Stone is a minimum of 7/16” thick exterior sheathing made of OSB (oriented strand board) or plywood. It is important to ensure that the surface is clean, level, and structurally sound. A water-resistive barrier (WRB) that complies with ASTM E2556 Type I or Type II standards should be used. Products such as Typar or commercial-grade Tyvek are recommended for this purpose.
If the installation is being done over concrete, the surface should be cleaned of dirt, oil, or any other contaminants to ensure proper adhesion and prevent long-term issues. In contrast, installations over wood typically do not require additional surface cleaning, provided the wood is dry and free of debris.
For traditional stone veneer installations, a dual WRB, rainscreen, and wire lath are often required. However, with Evolve Stone, these components are not necessary due to the product’s mortarless design and structural integrity. This simplifies the installation process and reduces labor time significantly.
Tools, Materials, and Equipment
The tools and materials required for Evolve Stone installation are minimal compared to traditional stone veneer methods. This is one of the key advantages of the product, as it allows for faster project completion with fewer resources.
Essential tools include:
- 16-gauge finish nail gun: Used for fastening the stone veneer to the substrate.
- Stainless-steel finish nails: Recommended for their durability and resistance to corrosion.
- Chalk line: For marking level guidelines on the working surface.
- Hammer: May be used to adjust the position of the stone or to texturize the surface if necessary.
Optional tools include a level, measuring tape, and utility knife for cutting the stone veneer to fit around corners or obstacles.
In terms of materials, the primary requirement is the Evolve Stone veneer itself. Due to its durability and minimal breakage during installation, the amount of waste is significantly lower compared to traditional stone. It is generally recommended to order 1–3% extra material to account for minor cuts or adjustments.
Step-by-Step Installation Process
The installation of Evolve Stone follows a straightforward, six-step process that ensures a clean and professional finish. Each step is designed to be simple and efficient, allowing for rapid project completion.
Step 1: Project Planning
Before beginning the installation, it is important to plan the layout of the stone veneer. Consider the desired appearance, the dimensions of the area to be covered, and any structural considerations. This planning phase helps to minimize errors and ensures that the installation meets the project’s aesthetic and functional goals.
Step 2: Gather Tools and Materials
Ensure that all necessary tools and materials are available before starting the installation. This includes the Evolve Stone veneers, a 16-gauge finish nail gun, stainless-steel finish nails, a chalk line, and any additional tools required for surface preparation or adjustments.
Step 3: Verify Substrate Preparation
Before installing the stone veneer, verify that the substrate is properly prepared. The surface should be clean, level, and structurally sound. If a water-resistive barrier is used, ensure that it meets the recommended standards (ASTM E2556 Type I or Type II).
Step 4: Mark Level Guidelines
Using a chalk line, mark level guidelines on the working surface at regular intervals. These guidelines help to ensure that the stone veneer is installed evenly and consistently across the entire surface.
Step 5: Fasten the Stone Veneer
Begin fastening the stone veneer using the 16-gauge finish nail gun. Adjust the countersink depth on the nailer to ensure that the nail heads recess slightly below the surface of the stone. This creates a smooth, natural finish without visible fasteners.
As the installation progresses, continue to follow the level guidelines and ensure that each piece is aligned properly. Make any necessary adjustments using a hammer to gently shift the stone into position.
Step 6: Install Corners and Edges
Corners and edges should be treated as individual pieces of stone veneer. This allows for a more precise fit and ensures that the overall appearance remains consistent. Pay special attention to these areas, as they are often more visible and can significantly impact the final look of the installation.
If additional guidance is needed, refer to the manufacturer’s installation manual or consult the product’s online resources for alternative installation methods.
Best Practices for Installation
To ensure a successful installation, it is important to follow best practices that maximize efficiency, durability, and aesthetic quality.
One of the most important best practices is to maintain a consistent level throughout the installation. This can be achieved by using chalk lines and a level to ensure that each piece of stone is aligned properly. Consistency in installation helps to create a seamless appearance and reduces the likelihood of visible gaps or misalignments.
Another key practice is to avoid cutting corners during surface preparation. While traditional stone veneer may require a scratch coat that needs 12–24 hours to firm up, Evolve Stone does not have this requirement. However, it is still important to follow the manufacturer’s recommendations for surface preparation to ensure long-term durability.
When working with corners and edges, it is advisable to treat each side as an individual piece of stone. This allows for a more precise fit and helps to maintain the integrity of the overall design. In some cases, it may be necessary to use a utility knife or other cutting tools to shape the stone to fit around obstacles or irregular surfaces.
Finally, it is important to maintain proper spacing between pieces of stone veneer. While Evolve Stone does not require mortar, it is still recommended to leave a small gap between pieces to allow for expansion and contraction due to temperature changes. This helps to prevent cracking or warping over time.
Maintenance and Longevity
Evolve Stone is designed to be low-maintenance and long-lasting. Due to its moisture-impermeable nature and UV stability, it requires minimal care to maintain its appearance and functionality.
Regular cleaning with a mild detergent and water is sufficient to keep the stone looking new. In areas with high exposure to dirt or debris, a soft-bristled brush may be used to remove buildup without damaging the surface.
It is also important to inspect the installation periodically for any signs of wear, such as loose fasteners or minor cracks. If any issues are identified, they should be addressed promptly to prevent further damage.
Because Evolve Stone is lightweight and durable, it is less prone to breakage during installation and transportation compared to traditional stone veneer. This not only reduces the risk of damage but also minimizes the need for replacements or repairs over time.
Real-World Applications and Case Studies
Evolve Stone has been successfully used in a variety of real-world applications, ranging from residential renovations to commercial construction projects. One notable example is the use of Evolve Stone by Stoneburner in a new office building project. The company chose the product for its clean, professional appearance and the ease of installation.
The installation process took less than two days, allowing the team to focus on other aspects of the project. The result was a visually appealing structure that met the company’s aesthetic and functional requirements. The use of Evolve Stone also contributed to the overall efficiency of the project, reducing labor time and costs.
This case study highlights the practical benefits of Evolve Stone, including its speed of installation, durability, and versatility. It also demonstrates how the product can be used to achieve high-quality results in a short amount of time.
Conclusion
Evolve Stone is a groundbreaking product that redefines the standards for stone veneer installation. With its advanced materials, ease of use, and durability, it offers a superior alternative to traditional stone products. The installation process is designed to be simple and efficient, allowing for rapid project completion without compromising quality.
Whether used in residential or commercial applications, Evolve Stone provides a clean, professional appearance that is both functional and aesthetically pleasing. By following the manufacturer’s guidelines and best practices, users can achieve excellent results with minimal effort.
As the demand for fast, durable, and visually appealing construction materials continues to grow, Evolve Stone is well-positioned to meet the needs of modern builders and DIY enthusiasts. Its combination of innovation, practicality, and efficiency makes it a valuable asset for any construction project.