WireCrafters’ wire partitions and enclosures are designed for flexibility, durability, and ease of installation. Their Style 840 wire partition system is widely used in industrial, commercial, and institutional settings for applications ranging from secure storage enclosures to machine guarding, safety barriers, and driver access cages. This article provides a detailed overview of the installation instructions, reconfiguration options, shipping and handling procedures, and troubleshooting tips based on the official documentation provided by WireCrafters and its partners.
Overview of Installation Process
WireCrafters’ Style 840 wire partitions are constructed by mounting panels horizontally between tubular posts. The system is modular, allowing for customization in terms of height, width, and layout. Panels are punched with slotted holes to allow for vertical and horizontal adjustments during installation, which contributes to the system’s ease of assembly and flexibility.
Stock-sized panels come in widths ranging from one (1) to ten (10) feet in one-foot increments. Multiple panels can be stacked between posts to achieve the desired height. Panels can be mounted to posts using either standard nuts and bolts (provided with each order) or tek screws, depending on the user’s preference and the structural requirements of the installation.
Installation manuals are included with all shipments, and detailed blueprints are provided for custom orders. These guides are also available for preview on WireCrafters’ official website, allowing users to review instructions before beginning the installation process.
Reconfiguration and Customization
One of the key advantages of the WireCrafters system is its adaptability. Materials can be reconfigured to suit evolving needs. For instance, all Style 840 wire partition panels are interchangeable, and there is no functional difference between wall and ceiling panels. When reusing existing posts, it is essential to recognize the three different types: Door, Run, and Corner. Each type serves a specific role in the structural integrity and functionality of the partition system.
Height adjustments are possible by adding post extensions and additional wall panels. WireCrafters offers optional parts and accessories that facilitate these modifications. The system’s design allows for easy reconfiguration without the need for additional tools or hardware beyond what is provided in the shipment.
Tek screws can be used for assembly due to the presence of small slotted holes in the panels. However, WireCrafters recommends using the 3/8" nuts and bolts included with the order for added adjustment and flexibility. This allows for fine-tuning during installation and can accommodate minor variations in floor or wall surfaces.
Assembly and Installation Steps
The installation process begins with setting up the tubular posts. These posts must be anchored to the floor using stud anchors provided with the order. It is important to ensure that the posts are securely fastened to prevent instability, especially in high-traffic or high-safety environments.
Once the posts are in place, panels are mounted between them by aligning the slotted holes and securing them with either nuts and bolts or tek screws. The panels can be stacked vertically to achieve the desired height. The modular nature of the system allows for multiple configurations, including straight runs, corners, and doorways.
For installations requiring doors, WireCrafters provides self-closing and self-locking options. These doors must be properly aligned with the posts and secured using brazed, pinned, or tack-welded hardware to meet compliance standards, particularly for applications involving the storage of controlled substances.
Shipping and Handling
WireCrafters ships most of its orders via LTL (Less Than Truckload) carriers. The company works closely with these carriers to secure competitive freight rates, often lower than what individual customers can negotiate. Packaging and freight charges are included in the price quotation, and custom orders receive a detailed blueprint for reference during unloading and assembly.
Orders composed entirely of stock parts are typically shipped within 48 hours of order receipt, assuming it is a workday. Custom orders with specialized parts or materials may take 1–2 weeks to ship, while orders with custom colors may require 2–3 weeks due to the additional production time.
International shipments are also possible, though in some cases the products may need to be crated for safe transport. Installation manuals are included with all shipments, and custom orders come with detailed blueprints to assist with the installation process.
Troubleshooting and Claims
In the event of damaged or missing items, WireCrafters provides clear guidelines for handling claims. All damaged parts should be retained, as the customer service representative will arrange for the carrier to pick them up for salvage. Claims will be denied if damaged items are not available for inspection.
It is crucial to mark the number of damaged pieces on the carrier’s delivery paperwork. For example, a notation such as "DAMAGED: 4 pieces 4' X 10', 2 pieces 4' X 5'" or "MISSING: One box" should be included. This information helps expedite the claims process and ensures that the correct replacement or repair is issued.
Customers are advised not to sign the delivery receipt as "Received Subject to Later Inspection," as this may result in the carrier rejecting the claim. Instead, any discrepancies should be noted at the time of delivery to initiate the claims process promptly.
If items are signed for without noting damage, the carrier will not accept responsibility for the loss or damage. In such cases, repairs or re-purchase of the items may be necessary.
Compliance and Special Applications
WireCrafters’ partitions and enclosures are designed to meet a variety of compliance standards. For example, when properly installed, the Style 840 partitions meet or exceed the requirements for the storage of Class III, IV, and V controlled substances as outlined in Section 1301:72 of the Code. In these applications, the enclosure must be totally secure, with no gaps between the partition and the building structure. Doors must be self-closing and self-locking, and all hardware must be brazed, pinned, or tack-welded in place to prevent tampering.
Beyond compliance, WireCrafters offers a range of customization options for special applications. These include service windows, push bars, bench seating, ceiling panels, and electronic locks for badge-only entry. These features are particularly useful in high-traffic areas where access control and safety are critical.
Customization and Special Orders
WireCrafters supports the production of custom-sized panels and parts to meet specific customer requirements. Special materials such as expandable metal, sheet metal, and polycarbonate are available for use in specialized applications. The company also maintains a selection of special colors in stock and can match any color upon request, usually requiring a paint sample. Custom colors do incur an up-charge.
Custom orders are subject to approval and require final layout and dimension confirmation before production begins. Once approved, most custom orders ship within 2–3 weeks. Dealers can track their orders on WireCrafters’ website after logging in, allowing for transparency and timely project planning.
Installation Support and Customer Service
WireCrafters provides comprehensive support for installation and troubleshooting. Installation manuals are included with all shipments and are also available for preview on the company’s website. If additional assistance is needed, customers can contact the company via phone or online contact form for pre- or post-order support.
Installation FAQs are available on WireCrafters’ website, offering quick reference to common installation challenges and solutions. For those who prefer professional assistance, the company can also recommend or handle the installation process itself.
Conclusion
WireCrafters’ Style 840 wire partition system is a versatile and reliable solution for a wide range of applications, from secure storage enclosures to driver access cages. Its modular design, ease of installation, and reconfiguration options make it suitable for both standard and custom setups. The company provides comprehensive installation manuals, shipping support, and troubleshooting guidance to ensure a smooth installation process.
With a focus on compliance, durability, and user-friendly design, WireCrafters continues to offer innovative solutions for industrial, commercial, and institutional environments. Whether you are looking to construct a secure storage area, a machine guard, or a driver cage, the Style 840 system is engineered to meet your operational needs while adhering to industry standards.