Installing a TuffBilt aluminum fence offers a durable, stylish, and low-maintenance solution for property boundaries. This guide compiles official specifications, installation instructions, and frequently asked questions to provide a clear, step-by-step approach for U.S. homeowners. The TuffBilt Mitchell Picket Fence Panel and Dillon Fence Line Post, both made from powder-coated aluminum, are designed for easy assembly and long-term durability. With pre-assembled panels and pre-punched line posts, this system minimizes the need for complex tools or professional labor, making it ideal for DIY enthusiasts and homeowners seeking a clean, modern fence.
This article will cover the materials needed, installation steps, alignment and leveling techniques, gate installation, and key considerations for compliance with local regulations. By following this guide, users can ensure a properly installed fence that enhances both the aesthetic and functional value of their outdoor space.
Overview of TuffBilt Fence Components
The TuffBilt fence system consists of pre-assembled panels and coordinating line posts that are designed for straightforward installation. The Mitchell Picket Fence Panel is a 5 ft. tall x 6 ft. wide panel constructed from powder-coated aluminum, offering resistance to rust and corrosion. It is lightweight at 13.16 lb and features a flat top and spaced picket design, making it suitable for both residential and commercial applications. The panel is rackable, allowing it to adjust to minor slopes of up to 18 inches over a 6-foot span.
The Dillon Fence Line Post is a 70-inch-tall, 2-inch square aluminum post that serves as a support for the fence panels. It is also made from powder-coated aluminum and includes a pre-installed post top and necessary screws. The post is designed for in-ground installation and is recommended to be placed every 6 feet along the fence line to ensure structural integrity.
Together, these components form a cohesive fence system that is both durable and easy to install. The TuffBilt fence is backed by a transferable limited lifetime warranty, offering added assurance of long-term performance.
Materials and Tools Required for Installation
To install the TuffBilt fence system, the following materials and tools are recommended:
Materials
- TuffBilt Mitchell Picket Fence Panels (quantity based on total fence length)
- TuffBilt Dillon Fence Line Posts (one post for every 6 feet of paneling)
- End Posts (for the start and end of the fence line)
- Corner Posts (for 90-degree turns)
- Gate Posts (thicker posts for added stability in gate areas)
- Gate Hardware (hinges, latches, and optional locks)
- Post Cap or Top (included with each line post)
- Concrete Mix (for securing posts in place)
Tools
- Post Hole Digger or Auger (for digging post holes)
- String Line (for aligning fence posts)
- Wooden Stakes (for marking post locations)
- Level (to ensure posts are plumb and level)
- Measuring Tape (for accurate spacing)
- Screwdriver or Cordless Drill (with a Phillips bit for attaching panels)
- Self-Tapping Screws (1 inch long)
Having these tools and materials on hand before beginning installation ensures a smoother process and reduces the risk of delays. The TuffBilt fence is designed for DIY installation, but careful preparation is essential to achieving a professional-looking result.
Step-by-Step Installation Process
Step 1: Planning and Layout
Before digging any post holes, it is crucial to plan the fence layout to ensure accuracy and compliance with local regulations. Begin by marking the locations of all posts using wooden stakes and a string line. This includes end posts, corner posts, gate posts, and line posts.
To calculate the number of posts needed: - Place an end post at the beginning and end of the fence line. - Place a line post every 6 feet between the end posts. - At corners, use a corner post. - At the gate, use a gate post, which is typically thicker than a standard line post for added stability.
Once the post locations are marked, use a post hole digger or auger to dig holes for each post. The depth of the hole should be sufficient to ensure the post is secure and level, typically around 2 to 3 feet, depending on soil conditions.
Step 2: Installing the Posts
After the holes are dug, insert the TuffBilt Dillon Fence Line Posts into the holes. Ensure that each post is plumb and level using a level tool. Adjust as necessary before filling the hole with concrete mix to secure the post in place.
Once the concrete is poured, allow it to cure for at least 24 hours before attaching the fence panels. During this time, it is important to minimize any movement of the post to ensure proper setting.
For gate areas, install the gate post first and ensure it is properly aligned with the corresponding post. This will help in maintaining a smooth gate swing and proper alignment with the rest of the fence.
Step 3: Attaching the Fence Panels
With the posts in place and the concrete cured, the next step is to attach the TuffBilt Mitchell Picket Fence Panels. The panels are pre-assembled, so they can be lifted into place and secured using the pre-punched holes in the line posts.
Align the panel with the post and use a screwdriver or cordless drill to secure the panel to the post using the included hardware. Repeat this process for each panel along the fence line, ensuring that the panels are properly aligned and the joints are flush.
If the fence is to be installed on a slope, the rackable design of the panel allows for a gradual slope adjustment over a 6-foot span. This feature eliminates the need for complex cutting or bending of the panel to accommodate the terrain.
Step 4: Installing the Gate
For properties requiring a gate, follow the same process for installing the gate post as with the line posts. Once the gate post is securely in place, attach the gate hardware, including hinges and a latch.
The TuffBilt fence recommends a Magna latch for its combination of security and ease of use. For double gates, a drop rod is recommended to provide additional stability and prevent the gate from swinging freely.
After the gate is installed, test the opening and closing to ensure smooth operation. Make any necessary adjustments to the hinges or latch to optimize performance.
Alignment and Leveling Techniques
Proper alignment and leveling are essential to the long-term durability and appearance of the fence. After each post is installed, use a level to check for plumb and horizontal alignment. If a post is not level, adjust it before the concrete sets.
For fence panels, ensure that each panel is aligned with the post and that the joints between panels are flush. Use a string line stretched between the end posts to maintain straight lines and consistent spacing.
If the fence is to be installed on a slope, the rackable design of the TuffBilt panel allows for a gradual slope over a 6-foot span. This feature helps to maintain a clean, professional appearance without the need for additional adjustments or cuts.
Compliance with Local Regulations
Before beginning installation, it is important to check local building codes and regulations, especially if the fence is to be used in a pool area. The TuffBilt Mitchell Picket Fence Panel is pool code approved, but users should verify that it meets specific local requirements.
For example, some areas may require a certain height or spacing between pickets to ensure safety. Additionally, permits may be required for fence installation in certain municipalities. Always consult with local authorities or a professional before proceeding with installation.
Frequently Asked Questions
Can the fence panel be resized?
Yes, the TuffBilt Mitchell Picket Fence Panel can be cut down to fit specific installation needs. This allows for greater flexibility in customizing the fence to match the dimensions of the property.
Is the fence panel suitable for pool areas?
The fence panel is pool code approved, but users should verify local regulations to ensure compliance with specific requirements for pool fencing.
How difficult is the installation process?
The TuffBilt fence system is designed for DIY installation and includes pre-assembled panels and pre-punched line posts. This minimizes the need for complex tools or professional labor.
What is the warranty on the fence components?
Both the fence panel and line post come with a transferable limited lifetime warranty, offering long-term durability and support.
What tools are needed for installation?
The recommended tools include a post hole digger or auger, string line, wooden stakes, level, measuring tape, screwdriver or cordless drill, and self-tapping screws.
Conclusion
The TuffBilt fence system provides a durable, stylish, and easy-to-install solution for homeowners seeking to enhance their outdoor space. With pre-assembled panels, powder-coated aluminum construction, and a rackable design for slope adjustments, this system is ideal for both residential and commercial applications. The inclusion of a limited lifetime warranty adds peace of mind, ensuring long-term performance and value.
By following the step-by-step installation guide, users can achieve a professional-looking fence without the need for specialized tools or labor. From planning and layout to post installation and gate setup, each step is designed to be straightforward and efficient. Additionally, the fence is compatible with a variety of hardware options, allowing for customization based on specific needs.
For those considering a TuffBilt fence, it is important to plan ahead, verify local regulations, and gather all necessary tools and materials before beginning installation. This ensures a smooth process and a fence that enhances both the aesthetic and functional value of the property.