NewTechWood Composite Decking Installation and Material Considerations

NewTechWood specializes in wood plastic composite products for outdoor living spaces, having been in operation since 2004. The company focuses on developing innovative and dependable materials, responding to the needs of homebuilders, architects, contractors, and homeowners. NewTechWood offers a range of colors and wood grain patterns in its composite decking products. Installation involves specific techniques for managing board movement due to temperature changes and proper fastening methods. Additional materials, such as fascia boards and composite railing, are available to complement the decking.

Planning the Deck Installation

Prior to beginning installation, several preparatory steps are recommended. It is crucial to check for underground utilities—cables, wires, or pipes—by contacting local utility companies or consulting with builders who may have relevant information. Safety precautions are paramount, requiring the use of appropriate personal protective equipment, including gloves, safety glasses, long sleeves, and respiratory protection. The use of sharp saw blades with carbide tips is advised to ensure clean cuts and maximize material utilization. A water-based sealant is recommended for sealing cuts and routed areas of the decking. When using chalk lines, a white color should be selected to avoid potential staining of the composite material.

First Row Installation

The installation process begins with the first row of deck boards. This typically involves snapping a chalk line to serve as a guide for the starter clips. When installing against a wall or building, a common distance of 1.5 inches (38 millimeters) from the wall is used, though this may vary based on specific building conditions. Starter clips are then pre-drilled and attached along the chalk line at each joist. The first board is subsequently pushed into the starter clips. If the installation begins on an outer edge of the deck and butts up against a fascia board, the chalk line location should be adjusted to ensure correct spacing. Alternatively, if the first board is positioned above the fascia or if no fascia is present, boards from the Columbus series—which feature a groove for accepting starter clips—should be used. It is important to ensure that any cantilevers created do not exceed 5/8 of an inch (15 millimeters).

Main Section Installation

The main section of the deck follows the installation of the first row. Specific attention should be paid to fastening systems and how they accommodate expansion and contraction of the deck boards. NewTechWood offers two types of clips: locking clips and T Clips. The placement of these clips determines the direction of board movement during temperature fluctuations.

  • One board in a row: If a single board is installed without butt joints, locking clips should be placed in the center, with T Clips used on every other joist. Proper positioning of the locking clips is essential, as they have teeth on only one side.
  • Two boards in a row: Locking clips should be installed at the butt joint of both boards to allow for expansion away from the joint.
  • Three boards in a row: Locking clips should be placed at the center of the middle board, and at the butt joints of the end boards to facilitate expansion away from the middle board.

These clip placement patterns apply to both the T Clip and Mini Gap fastening systems.

Finishing Touches and Additional Materials

For installations utilizing hollow boards, end caps should be attached using liquid nail or another plastic adhesive. The end caps are pushed into the board’s holes, and a rubber mallet may be used for assistance. For added security, a small amount of silicon can be applied to the board’s holes or the end cap itself.

NewTechWood offers additional materials to enhance the deck installation. Fascia boards provide a streamlined, finished look and are available in materials matching the decking for aesthetic consistency. Composite railing, combining composite and aluminum coated with UltraShield, offers a durable and weather-resistant option.

Material Properties and Maintenance

NewTechWood composite decking is designed to resist common outdoor elements and reduce maintenance requirements. The material is resistant to stains from substances like coffee, wine, and soy sauce, as spills can be easily wiped away due to the non-absorbent nature of the composite. The UltraShield coating is formulated to minimize color fading over time, with rigorous testing demonstrating minimal color changes over extended periods. The shield also protects against mold and mildew, preventing deterioration of the board. While mold may appear on the surface due to standing water, it can be easily removed with a broom or hose, as the mold grows in the water and not on the board itself. The impermeable layer within the shield prevents splitting on the board’s surface, contributing to a longer lifespan compared to uncapped composites. The multichromatic colors are integrated into the shield’s formulation, eliminating the need for sanding, oiling, or painting.

Product Range

NewTechWood manufactures a variety of product types, including decking, tiles, beams, cladding, railing, and fencing. Installation guides, technical data sheets, and warranty information are available for each product line.

Safety Considerations

Installation of composite decking requires adherence to safety guidelines. Users should wear appropriate personal protective equipment, including gloves, safety glasses, long sleeves, and respiratory protection.

Conclusion

NewTechWood composite decking provides a durable and low-maintenance solution for outdoor living spaces. Proper installation, including careful planning, correct fastening techniques, and attention to expansion and contraction, is essential for a long-lasting and aesthetically pleasing result. The availability of complementary materials, such as fascia boards and composite railing, allows for customization and a cohesive outdoor design. The UltraShield coating offers protection against stains, fading, mold, and splitting, minimizing the need for ongoing maintenance.

Sources

  1. NewTechWood Installation Guide
  2. NewTechWood International Downloads

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