The Keensert is a key-locking insert designed for use in soft materials. Installation involves drilling, tapping, and utilizing a specific installation tool to drive the insert into place. Removal typically requires an EZ-out tool or similar device. The provided documentation details both installation and removal procedures, emphasizing the importance of using genuine Keensert products to ensure successful implementation. Manual installation is recommended for smaller assemblies, while pneumatic methods are more efficient for larger-scale applications.
Keensert Installation Process
The installation of a Keensert involves a series of steps, beginning with hole preparation and culminating in securing the insert within the material. The documentation outlines a four-step process for manual installation.
Step 1: Drilling and Countersinking
The initial step involves drilling a hole or drilling out an existing thread. The documentation does not specify drill bit sizes or material-specific considerations. However, it is implied that a standard drill is sufficient for this initial phase. Following the drilling process, countersinking the material is necessary to prepare it for the Keensert.
Step 2: Tapping the Material
After drilling and countersinking, the material must be tapped. This process creates the internal threads necessary to receive the Keensert. The documentation does not provide details regarding tap size or thread pitch, suggesting that these specifications are dependent on the specific Keensert being used and should be referenced on the product page.
Step 3: Manual Insertion of the Keensert
Once the hole is tapped, the Keensert can be manually inserted. This step requires careful alignment to ensure the insert threads engage correctly with the tapped hole. The documentation does not detail specific techniques for manual insertion, but implies a degree of precision is required.
Step 4: Driving the Keensert with an Installation Tool
The final step in the manual installation process involves using a dedicated installation tool to drive the Keensert fully into place. This action secures the insert and locks it into the material via its key-locking design. The documentation does not describe the installation tool in detail, but emphasizes its necessity for proper installation.
Alternative Installation Methods
While the documentation primarily focuses on manual installation, it acknowledges the existence of pneumatic installation methods. Pneumatic installation is recommended for assemblies involving a large number of Keenserts, offering increased efficiency and speed. Further details regarding pneumatic installation are expected to be available in separate resources, as indicated by the documentation’s suggestion to “stay tuned for next week’s blog.”
Keensert Removal Procedures
Removing a Keensert requires a different set of tools and techniques than installation. The documentation outlines a four-step removal process.
Step 1: Initial Removal Attempt
The first step in the removal process is not explicitly described, but is implied to involve initial loosening or preparation of the Keensert.
Step 2: Utilizing an EZ-Out Tool
The primary method for Keensert removal involves the use of an EZ-out tool or a similar device. These tools are designed to grip and extract damaged or stuck fasteners. The documentation does not provide specific instructions on how to use an EZ-out tool with a Keensert, suggesting familiarity with this type of tool is necessary.
Step 3: Removing the Keensert
Following engagement with the EZ-out tool, the Keensert can be removed. The documentation does not detail the force or technique required for removal, but implies that a steady and controlled approach is necessary.
Step 4: Final Inspection
The final step involves inspecting the hole after Keensert removal. This ensures that the threads are undamaged and ready for a replacement insert, if desired.
Authenticity and Product Quality
The documentation emphasizes the importance of using genuine Keensert products. Issues encountered during installation or removal, despite following the provided instructions, may indicate the use of a non-genuine product. This highlights the significance of sourcing Keenserts from authorized suppliers to ensure quality and compatibility.
Additional Resources
The documentation references installation instructions for Clinserts, providing a link to clinserts.com/products/installation-instructions. This suggests a potential relationship or compatibility between Keenserts and Clinserts, although the nature of this relationship is not fully explained. The documentation also directs users to the product page for specific tool requirements, indicating that the necessary tools may vary depending on the Keensert model.
Conclusion
The Keensert installation and removal processes, as detailed in the provided documentation, involve specific steps requiring appropriate tools and techniques. Manual installation is suitable for smaller projects, while pneumatic methods offer efficiency for larger assemblies. Proper removal relies on tools like EZ-outs. The documentation stresses the importance of using genuine Keensert products to ensure successful installation and removal. Further details regarding specific tool requirements and pneumatic installation methods can be found on the product pages and in related resources.