The KTM 790 Adventure and 790 Duke motorcycles can be equipped with heated grips, enhancing rider comfort in cold weather. Installation involves removing existing grips, mounting the heated grips and control unit, and routing the necessary wiring. The process can be complicated by the design of the KTM grip switch, which may require careful removal of existing grips. Official fitting instructions are available online through KTM’s website.
Kit Components and Availability
The heated grip kit includes left and right heated grips, a control unit, mounting brackets, screws, and other associated hardware. The KTM PowerParts heated grip kit is available through retailers such as KTM Twins. Access to detailed fitting instructions for KTM PowerParts is available on the KTM website (www.ktm.com/manuals) by entering the part number under the "POWERWEAR & POWERPARTS MANUALS" section.
Installation Procedure Overview
A manual specifically for the 790 Adventure heated grips details the installation process. The manual provides visual aids and step-by-step instructions for removing existing components and installing the heated grip system. The installation process includes removing the original grips and controls, mounting the new heated grips and control unit, and routing the wiring harness.
Grip Removal Techniques
Removing existing grips can present a challenge, particularly due to the slip-on switch design utilized by KTM. One method involves carefully cutting the old grip away, incrementally, using an exacto knife, described as being similar to “skinning something.” Following this, residue can be scraped off with a box cutter to expose the plastic tube underneath. This process is reported to take less than 30 minutes.
Throttle Tube Considerations
When replacing grips, particularly on the throttle side, it is recommended to use two grips of the same diameter to ensure consistent feel. Alternatively, the clutch-side grip can be stretched to fit, or ATV grips can be used to achieve a uniform thickness. Some users may opt to purchase a bare throttle tube to facilitate grip installation.
Accessing Fitting Instructions
Detailed fitting instructions for KTM PowerParts, including the heated grip kit, are accessible online. Users are directed to visit www.ktm.com/manuals and input the relevant part number within the "POWERWEAR & POWERPARTS MANUALS" section to download the owner’s manual containing the fitting instructions.
Warranty Information
All parts sold by KTM Twins are covered by the manufacturer’s warranty, if applicable. KTM Twins does not offer any additional warranties, either expressed or implied, beyond the manufacturer’s coverage. Users should consult the returns policy for further information regarding returns and exchanges.
Safety and Proposition 65 Warning
Products sold may contain chemicals known to the State of California to cause cancer or reproductive harm. A warning referencing California’s Proposition 65 is provided, directing users to https://oehha.ca.gov/proposition-65 for more information.
Route Package Protection
The retailer KTM Twins offers Route Package Protection for shipments. Details regarding this service are available on their website.
Conclusion
The installation of heated grips on a KTM 790 Adventure or 790 Duke motorcycle can improve rider comfort in cold conditions. The process requires careful removal of existing grips, particularly due to the KTM slip-on switch design, and proper installation of the heated grip kit components. Detailed fitting instructions are available online through the KTM website, and warranty information is provided by the retailer. Users should be aware of potential chemical exposure warnings as outlined by California’s Proposition 65.