The Kawneer Paneline is an exit device system for doors, with available service instructions detailing adjustments, parts breakdowns, and installation procedures. Documentation indicates support for various cylinder brands and provides guidance on frame preparation and strike adjustment. This article summarizes the available information regarding the Paneline exit device, focusing on service procedures and installation considerations as outlined in the provided documentation.
Frame Preparation and Strike Adjustment
Proper frame preparation is a critical initial step in the installation process. The documentation specifies that the top strike should be installed in a normal position, with a marker arrow oriented towards the door stop. The strike is adjustable; it can be rotated to provide spacing of one or two spaces from the normal position. This adjustment allows for fine-tuning to ensure proper latching and secure door operation.
Paneline Service Adjustments
The Paneline exit device requires periodic service and adjustment to maintain optimal functionality. Several specific adjustments are detailed in the service instructions. These include procedures for push panel separation from the chassis, filler plate removal and installation, and push panel adjustment.
Push Panel Separation and Adjustment
The documentation outlines a process for separating the push panel from the chassis. This is likely necessary for component replacement or detailed inspection. Following separation, the push panel can be adjusted. Specific instructions for pre-1989 push panel assemblies detail height adjustment. To raise the push panel, six screws (identified as “A” and “B” in Figure 3 of the service instructions) on the bottom of the cross rail must be loosened.
Filler Plate Procedures
Filler plate removal and installation are also covered in the service instructions. The purpose of these plates is not explicitly stated, but they likely serve to accommodate different door configurations or to provide a finished appearance.
Installing Cylinders
The Paneline exit device is compatible with cylinders from several manufacturers. The documentation lists Elkém-Ving 9001 as a compatible brand, referencing a CAM number. The documentation does not provide a comprehensive list of compatible cylinder brands, but notes that the following cylinder brands may be used with the Paneline exit device.
Illustrated Parts Breakdown
A detailed illustrated parts breakdown is included in the service instructions. This breakdown identifies various components of the Paneline exit device, along with corresponding Kawneer part numbers. Key components listed include:
- Hex dogging key (Part No. 033-435)
- Lock cylinder (Part No. varies)
- #8-32 x ½ S.H.C.S. (Part No. 028-408)
- Lock cylinder nut bracket (Part No. 033-208)
- Cross rail (integral part of the door)
- #10 x 3/8 P. Pan H.S. (Part No. 028-747)
The parts breakdown specifically notes that the device shown is for a left-hand door.
Re-Installation Procedures
The documentation provides instructions for re-installing the unit after service or adjustment. It specifies that the door should be open and the exit device rods should be in the raised (unlocked) position during re-installation.
Glazing Instructions
The service instructions also contain a section on glazing instructions. These instructions pertain to double glazing and specify that after installing the door in a normal manner, the adjustable setting block should be raised to its maximum retracted position.
Pre-1989 Assembly Adjustments
Specific instructions are provided for adjusting pre-1989 push panel assemblies. These instructions focus on push panel height adjustment, as described previously. The documentation also includes instructions for re-installation of the unit after adjustments are made to pre-1989 assemblies.
System Compatibility
The documentation lists several Kawneer systems for which installation instructions are available. These include:
- 1600 LR
- 1600 Screw Spline
- 1600 Slope Glaze
- 1600 System 1 & 2
- 1600 System 3
- 1600 System 4
- 1600 System 5
- 1600 UT
- 1620
- 1630 SS IR
- 2000 Skylight
- 2250 LR
- 2500 PG
- 2500 UT
- Clearwall
- FG501T
- InFrame
- Inlighten
- IR-500 / IR-501
- IR-501T / IR-501UT
- Sunshade
- Trifab
The documentation does not detail the specific compatibility of the Paneline exit device with each of these systems, only that installation instructions exist for each.
Key and Dogging Instructions
The documentation references a hex dogging key (Kawneer Item P-18, Part No. 033-435) and provides instructions for using a key. Specifically, it states to turn the key one-quarter turn counterclockwise to release the panel.
Conclusion
The Kawneer Paneline exit device requires careful installation and periodic service to ensure reliable operation. The provided documentation details procedures for frame preparation, strike adjustment, push panel adjustment, filler plate management, and cylinder installation. A comprehensive parts breakdown is also included. The documentation also provides specific guidance for servicing older, pre-1989 assemblies. The information presented here is based solely on the provided source materials and represents a summary of the available technical instructions.