HYMAX Coupling Systems: Installation and Product Overview

HYMAX offers a range of coupling solutions for various pipe repair and connection applications. These systems include the HYMAX 2, HYMAX Pro, HYMAX Grip, HYMAX Versa, and various clamp and tapping sleeve options. Installation guidance is available through instructional videos and submittal documents. The product line caters to a wide range of pipe diameters, from 1.5 inches to 80 inches, and utilizes different materials including steel, bronze, and stainless steel.

HYMAX Product Families

HYMAX provides several distinct product families, each designed for specific applications and pipe materials.

HYMAX 2 Coupling Solutions

The HYMAX 2 series represents a next-generation coupling solution. Specific components within this series include:

  • HYMAX 2 Coupling
  • HYMAX 2 Flange Adaptor
  • HYMAX 2 Reducer
  • HYMAX 2 Long Body
  • HYMAX 2 Threaded Outlet
  • HYMAX 2 Flanged Outlet
  • HYMAX 2 Cathodic
  • HYMAX 2 End Cap

HYMAX Pro Dedicated Size Couplings

HYMAX Pro couplings are available in dedicated sizes ranging from 4 inches to 24 inches. A flyer specifically highlights the HYMAX Pro Dedicated Size Coupling.

HYMAX Grip Restraint Couplings

HYMAX Grip couplings are described as wide-range restraint couplings. A swiveljoint version is also available. A cut-in sleeve version of the HYMAX Grip is also offered.

HYMAX Versa Couplings and Repair Solutions

HYMAX Versa couplings are available in multiple lengths, including 5.5”, 11”, 18”, and 24”. An encapsulation version is available in 5.5” and 11” lengths. A flyer is available for the HYMAX Versa wrap-around coupling. The HYMAX Versa is applicable for pipe sizes ranging from 1.5” to 80”.

HYMAX Clamps

HYMAX offers a variety of clamp solutions, categorized as follows:

  • HYMAX Clamps (1.5” – 26”)
  • HYMAX Stainless Steel Clamps
  • HYMAX Wide Range Clamps
  • HYMAX Lug Clamps
  • HYMAX Snap Clamps

Submittal documents are available for the 500, 510, 520, 530, 540, and 550 series clamps.

HYMAX Tapping Sleeves

HYMAX provides tapping sleeves, including a fabricated steel H-306 model for 4-16” applications.

HYMAX Service Saddles

Service saddles are available in bronze, ductile iron, and an OD controlled version. Installation instructions are provided for these saddles.

Installation Resources

HYMAX provides several resources to aid in the installation of its products:

  • Installation Instruction Videos: Videos are available for HYMAX Pro, HYMAX 2, HYMAX Versa, HYMAX Grip, and general clamp installations. A video demonstrating how to measure water pipe ODs is also available.
  • Submittal Documents: Detailed submittal documents are available for various clamp series (500, 510, 520, 530, 540, 550) and other product lines.
  • Digital Application Selection Guide (DASG): A digital application selection guide is available to assist in product selection.

Product Specifications and Components

HYMAX offers a range of components beyond the core coupling systems. These include:

  • Dismantling Joints: Available in sizes from 2” to 24”.
  • Flange Adaptors & Long Body Adaptors: Available in sizes from 1.5” to 60”.
  • Reducers: Available in sizes from 14” to 60”.
  • Flanged/Threaded Outlets: Available in sizes from 1.5” to 60”.
  • Elbows: Available in sizes from 2” to 24”.
  • Socket Kits: A flyer is available for socket kits.
  • GEN 1 Removable Gasket Couplings: Available in sizes from 1.5” to 12” and 14” to 60”.

Company Information and Certifications

HYMAX is committed to innovation and has a North American presence. The company holds the following certifications:

  • IQNet Certification
  • ISO 9001 Certificate
  • NSF Certification

An OD poster is available as an educational resource.

Applications Highlighted in Media

HYMAX couplings have been used in real-world applications, including:

  • Repair of a water main in Scranton, PA.
  • Repair of a water main break in Bellevue, WA.
  • Main burst repair in Edmonton, AB.
  • Installation of two HLD products and a valve (demonstrated in a video).

Conclusion

HYMAX provides a comprehensive suite of coupling solutions for a variety of pipe repair and connection needs. The company offers a range of products, from standard couplings to specialized clamps and tapping sleeves, catering to pipe diameters from 1.5 inches to 80 inches. Installation support is available through instructional videos, submittal documents, and a digital application selection guide. HYMAX maintains certifications for quality and safety, and its products have been successfully deployed in various municipal water infrastructure projects.

Sources

  1. HYMAX Website Download Page

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