The Husky Rack & Wire EZ WIRE system is designed for cage and enclosure construction. Installation requires careful attention to safety precautions and adherence to provided instructions. The system utilizes panels and posts secured with various hardware components, including drive pins and self-drilling screws. Proper installation ensures stability and safe operation, while attention to pre-installation checks and component verification is crucial. This article details the installation process, required tools, and important safety considerations based on available documentation.
Pre-Installation Procedures
Prior to commencing installation, several preparatory steps are recommended. It is essential to verify that all necessary parts are present by cross-referencing the bill of lading with the components received. The documentation emphasizes checking for completeness to avoid delays during assembly. The installation area must be cleared of all obstructions to provide a safe and efficient workspace. A thorough reading of all pertinent instructions is mandatory before beginning any physical work.
The documentation highlights the importance of common sense and appropriate safety precautions throughout the installation process. The product may become unstable during installation, necessitating the use of temporary bracing until all hardware is tightened and the structure is properly anchored. Permanent field bracing, though not supplied with the product, can be installed for added stability. If installation difficulties arise due to job site conditions, consulting a professional installer is advised. Product assembly questions should be directed to Husky Rack & Wire at 800-438-5629.
Required Tools and Recommended Parts
Successful installation of the Husky Rack & Wire EZ WIRE system requires specific tools and the availability of certain recommended parts. The documentation lists both required and recommended items.
Required Tools:
- 1/2” Masonry bit (for drilling holes in the floor for post anchoring)
- 1/2” wrench or socket (for securing doors to the posts)
- ¾” wrench or socket (for tightening anchor bolts)
- Small hammer (for inserting drive pins)
Recommended Tools:
- Safety ladder (for reaching higher installation points)
- Carpenter Level (for ensuring posts are plumb)
- Chalk line (for marking partition runs on the floor)
- Drill Bits (various sizes, for potential modifications)
- Tape measure (for accurate measurements)
Recommended Parts:
- 1/4” Post Shims (Part #H5820, included in post kit)
- Floor Anchors (Part #H5814, included in post kit, ½” x 4 ¼”)
Additionally, the documentation stresses the importance of safety items, including a hardhat, gloves, safety glasses, and steel-toe work shoes. Jewelry should be removed before beginning installation to prevent potential hazards.
Panel and Post Arrangement
The installation process begins with arranging the panels and posts according to the desired configuration. The documentation specifically addresses panel/post arrangements for both standard installations and corner applications.
For standard installations, the documentation instructs users to use a chalk line to mark the intended partition runs on the floor. Starting with a line post, the post should be lagged into place. Panels are installed from the inside of the cage. The bottom panel is installed first, followed by the top panel, which is then fastened to the post using drive pins.
Corner posts are utilized for 90-degree turns. These can be installed as either inside or outside corners, depending on the layout requirements. Specific instructions for corner post installation are not detailed beyond this general description.
Securing Panels and Posts
Once the panels are positioned, they must be securely fastened to the posts. The documentation emphasizes the use of drive pins for maximum security. One drive pin should be installed per hook. The drive pin is inserted into the designated hole and tapped with a hammer until it is flush with the cap of the drive pin.
For installations involving ceiling end supports, these are placed on top of the wall panels and secured using ¼” self-drilling screws. If the holes in the ceiling end supports do not align with the holes in the wall panels, additional holes must be drilled into the wall panels to accommodate the screws.
Ceiling support tubes, constructed from 2 ½” square tubes with welded brackets, are installed by dropping them over two line posts of the installed cage and securing them with self-drilling screws. Panels are then installed and secured using drive pins.
Ceiling Support Installation
The installation of ceiling supports involves two primary components: ceiling end supports and ceiling support tubes. Ceiling end supports are positioned on top of the wall panels and fastened using ¼” self-drilling screws. If alignment issues exist, drilling additional holes in the wall panels is necessary. Ceiling support tubes, featuring brackets welded to both ends, are lowered over line posts and secured with self-drilling screws. This provides overhead support for the structure.
Safety Precautions
The documentation repeatedly emphasizes safety throughout the installation process. A key warning is to never climb the fence during or after installation. This is a critical safety guideline to prevent falls and potential injuries.
The documentation also recommends the use of appropriate personal protective equipment (PPE), including a hardhat, gloves, safety glasses, and steel-toe work shoes. Removing jewelry is also advised to minimize potential hazards. Temporary bracing should be used during installation to stabilize the structure until all hardware is tightened and the unit is properly anchored.
Terms and Conditions & Support
Husky Rack and Wire states its intent to ensure customer satisfaction with its products. The company distributes its products through a network of pre-qualified distributors worldwide. Customers are initially encouraged to contact their distributor for questions regarding application or installation.
If the distributor is unavailable or unresponsive, Husky Rack and Wire provides technical support at 1-800-438-5629 or via email at [email protected]. The company reserves the right to make changes to parts without notice and directs users to www.huskyrackandwire.com for the latest technical data and installation information.
Conclusion
The Husky Rack & Wire EZ WIRE system requires careful installation following the provided guidelines. Prior preparation, including verifying component lists and clearing the work area, is essential. Proper use of required tools and adherence to safety precautions, particularly the prohibition of climbing the structure, are paramount. Utilizing the recommended installation procedures for panels, posts, and ceiling supports ensures a stable and secure enclosure. Customers are directed to contact their distributor or Husky Rack and Wire directly for support and the most up-to-date technical information.