EMTEK Tubular Entry Set Installation Guide and Door Prep Requirements

Proper installation of EMTEK tubular entry sets is essential to ensure optimal functionality and security. These entry sets are designed for residential use and are commonly installed on front doors, requiring precise door preparation and adherence to manufacturer specifications. EMTEK offers a variety of configurations, including Single Cylinder, Double Cylinder, and Dummy setups, each with unique requirements and applications. This guide provides a detailed overview of the installation process, door prep specifications, and additional technical considerations based on EMTEK’s official documentation.

Overview of EMTEK Tubular Entry Sets

EMTEK tubular entry sets are constructed from solid forged brass and are available in multiple finish options. They are designed to fit standard U.S. door preparations and can be configured to meet specific security needs. The product line includes the Transitional Heritage Monolithic Tubular Entry Set with Laurent Knob, which is noted for its aesthetic appeal and durability. These entry sets are typically sold as complete units, including a latch, strike plate, and internal trim components such as a Laurent Knob.

Three primary configurations are available:

Single Cylinder: Features a deadbolt on the exterior and a thumb turn on the interior. It is the most common residential option and allows for keyless entry from the inside.
Double Cylinder: Requires a key for both the exterior and interior sides, offering enhanced security but reduced convenience in emergency situations.
Dummy: Lacks a locking mechanism entirely and is used for decorative purposes where latching is unnecessary.

Each configuration requires specific installation procedures and door prep dimensions to ensure proper fit and operation.

Door Preparation: Step-by-Step Guide

Proper door preparation is critical to the successful installation of EMTEK tubular entry sets. EMTEK provides detailed installation guides for left-hand and right-hand doors, as well as for different types of entry sets. Below is an outline of the general steps involved in door prep, based on EMTEK’s guidance.

1. Determine the Backset

The backset is the distance from the edge of the door to the center of the lockset. In the U.S., the standard backset for EMTEK tubular entry sets is either 2-3/8 inches or 2-3/4 inches. It is important to measure the existing door if replacing a lockset or verify the specifications when installing in a new door.

2. Mark the Centerline

To ensure proper alignment, mark the centerline of the door. This is done by measuring the width of the door and marking the center point. A square is then used to draw a straight line from the center point to the edge of the door, serving as a reference for drilling.

3. Mark the Hole

Using the centerline as a guide, mark the location for the lockset hole. The hole should be drilled at a height of 36 inches from the finished floor level. The diameter of the hole must be 2-1/8 inches to accommodate the tubular mechanism.

4. Drill the Hole

Using a hole saw, drill the hole for the lockset. It is important to maintain a straight and clean cut. If the door is made of a material prone to splintering (e.g., veneer), masking tape can be applied around the area to prevent damage during drilling.

EMTEK provides both left-hand and right-hand door templates in PDF format to assist in marking and drilling the correct hole locations. These templates can be found in the installation guides titled:

EMTEK Tubular Entry Set Door Preps Left Hand Template.pdf
EMTEK Tubular Entry Set Door Preps Right Hand Template.pdf

These templates are particularly useful for ensuring precise hole placement and alignment of the lock mechanism.

Installation of the Lockset

Once the door is properly prepared, the next step is to install the lockset. EMTEK offers several installation guides depending on the type of lockset being installed. These include:

EMTEK Tubular Monolithic and Full Length Entry Set Single Cylinder Install Guide.pdf
EMTEK Tubular Monolithic and Full Length Entry Set Double Cylinder Install Guide.pdf
EMTEK Tubular Sectional Entry Set Double Cylinder Install Guide.pdf
EMTEK Tubular Entry Set Dummy Install Guide.pdf

Each guide includes step-by-step instructions for assembling and securing the lockset components. The process typically involves inserting the tubular mechanism into the drilled hole, attaching the exterior and interior trim, and securing the latch and strike plate.

EMTEK also provides installation guides for electronic and smart lock upgrades, such as the EMTEK Electronic Keypad Entry Set Installation Guide.pdf and EMTEK EMPOWERED 2 Smart Upgrade Installation Guide.pdf. These guides are relevant for users looking to integrate modern security features such as keypads, motorized locks, or smart home connectivity.

Technical Specifications and Compatibility

EMTEK tubular entry sets are designed to be compatible with standard door prep sizes and configurations. However, some specialty locks may require additional modifications. For example, mortise locks are not standard for EMTEK tubular entry sets and may require custom door prep.

The following technical specifications are relevant to EMTEK tubular entry sets:

Backset Options: 2-3/8 inches or 2-3/4 inches
Bore Diameter: 2-1/8 inches
Door Thickness: Varies depending on the model; EMTEK recommends checking the door thickness before installation
Lock Types: Single Cylinder, Double Cylinder, and Dummy

EMTEK also provides technical specifications for its EMPOWERED 2 smart lock upgrade, which includes details on compatibility, power requirements, and installation procedures.

Additional Installation Considerations

Several additional considerations should be taken into account during the installation of EMTEK tubular entry sets:

1. Surface Mount Pulls

EMTEK offers 18-inch pulls that can be surface mounted using wood screws. These pulls are typically used in conjunction with tubular entry sets and require verification of the door thickness to ensure proper fit and function.

2. Interconnect Device

Some EMTEK monolithic (one-piece) handle sets include an interconnect device, which allows for emergency egress in locked situations. When the deadbolt is engaged, turning the knob or lever will open both latches. This feature is especially useful in fire emergencies or other panic situations.

3. Decorative Tips and Hinge Accessories

EMTEK also provides decorative tips for hinges, which can enhance the aesthetic of the door hardware. These tips are available for brass base hinges and use metric threading (M8-1.25). The heads of the tips vary in size to coordinate with different hinge sizes.

4. Return and Warranty Information

EMTEK offers a return policy for unused and undamaged products, with full credit and no restock fees. Return freight is also covered by EMTEK in most cases. This ensures that customers can return items if they are unsatisfied with the fit or functionality.

Troubleshooting and FAQs

EMTEK provides a FAQ section on its website to address common installation and usage questions. Some frequently asked questions include:

Q: Can EMTEK locks be installed in new doors without existing door preps? A: Yes, but it is recommended to choose the lock first and provide it to the door prep person to ensure holes are bored in the correct location.
Q: Do EMTEK locks fit standard door prep sizes? A: Yes, most EMTEK locks fit standard door prep sizes. However, some specialty locks may require additional modifications.
Q: What tools are needed for installation? A: Most entry sets require basic tools such as a screwdriver. Video tutorials are also available on EMTEK’s website for visual guidance.
Q: Are EMTEK locks compatible with smart home systems? A: Yes, EMTEK offers smart lock upgrades that integrate with systems like Yale Access. These are available as installation kits and require following the provided programming guides.

Smart Lock and Electronic Entry Set Installation

For users interested in integrating smart or electronic features into their EMTEK tubular entry sets, EMTEK provides specific installation guides for these systems. The EMTEK Electronic Keypad Entry Set Installation Guide and EMTEK EMPOWERED 2 Smart Upgrade Installation Guide include detailed instructions for installing and programming the smart lock components.

The EMPOWERED 2 smart lock upgrade is compatible with both monolithic and full-length entry sets and is designed to work with the Yale Access system. The upgrade includes instructions for mounting the motorized lock mechanism and connecting it to the existing hardware. Programming steps are also included to configure the lock for remote access and user management.

Conclusion

EMTEK tubular entry sets are designed for durability, security, and aesthetic appeal. Proper installation requires careful attention to door prep specifications, including backset measurements, bore diameter, and hole placement. EMTEK provides a range of installation guides, technical specifications, and support resources to ensure that users can successfully install and configure their entry sets. Whether installing a standard lockset or integrating smart home features, following the manufacturer’s guidelines is essential to achieving a secure and functional installation.