Installing saddlebags on a Harley-Davidson motorcycle is a common modification that enhances storage capacity while riding. However, improper installation can compromise both performance and safety. This article provides a detailed, step-by-step guide based on manufacturer recommendations and best practices to ensure your saddlebags are securely and correctly mounted.
The following instructions cover the tools needed, preparation steps, and mounting techniques for both permanent and removable saddlebags. Additionally, it includes guidance on protecting your motorcycle’s finish and testing the security of the installation.
Choosing the Right Saddlebags
Before beginning the installation process, it is essential to select the appropriate saddlebags for your Harley-Davidson model. Saddlebags come in various styles, including hard-shell and soft-shell, and are available in both permanent and removable configurations. Permanent saddlebags are mounted directly to the motorcycle frame and typically offer a more integrated look, while removable models provide flexibility for storage and transportation.
Consider the following factors when choosing saddlebags:
- Compatibility: Ensure the saddlebags are specifically designed for your Harley-Davidson model. Manufacturers often provide model-specific mounting hardware and brackets to ensure a proper fit.
- Storage Needs: Determine the amount of storage you require. Hard-shell saddlebags provide better protection for items like tools, electronics, or documents, while soft-shell models are lighter and more flexible for carrying items like clothing or gear.
- Weight Capacity: Check the manufacturer’s specifications for the maximum load capacity of the saddlebags. Overloading can cause the mounting hardware to fail or shift during rides.
- Mounting Style: Decide whether you prefer a permanent or removable installation. Permanent saddlebags require drilling and hardware installation, while removable options rely on brackets and straps.
Preparing for Installation
Proper preparation is key to a successful installation. Before mounting the saddlebags, ensure the motorcycle is on a level surface and the side stand is engaged. If you are replacing existing saddlebags or brackets, remove them first and clean the area where the new hardware will be installed.
Cleaning the installation area is critical to ensure proper adhesion and prevent future issues. Use a degreaser or brake cleaner to remove dirt, grime, and oil from the mounting points. This step is especially important if you plan to apply thread locker or anti-seize lubricant, as these substances work best on clean, dry surfaces.
If you are using new saddlebags or brackets, consult the manufacturer’s documentation for specific installation instructions. These often include recommended torque specifications, mounting hole locations, and hardware recommendations. If you are installing aftermarket saddlebags, verify that the brackets and hardware are compatible with your Harley-Davidson model.
Tools and Supplies Needed
A successful installation requires the right tools and materials. The following items are commonly needed when mounting saddlebags on a Harley-Davidson:
- Metric Socket Set: Sizes 10mm, 12mm, and 14mm are typically used for mounting hardware.
- Combination Wrenches: Same sizes as the socket set.
- Ratchet and Extension: For tightening bolts and nuts.
- Allen Wrenches/Hex Keys: For securing hex bolts.
- Torque Wrench: To ensure bolts are tightened to the manufacturer’s specifications.
- Wire Brush or Scotch-Brite Pad: For cleaning mounting areas.
- Mounting Hardware: Bolts, washers, spacers, and nuts are usually included with the saddlebag or bracket kit.
- Thread Locker: Medium-strength thread locker like Loctite 243 is recommended for securing bolts.
- Anti-Seize Lubricant: Prevents corrosion on metal parts.
- Dielectric Grease: For electrical connections (if applicable).
- Shop Rags: For cleaning up excess lubricants or debris.
- Degreaser or Brake Cleaner: For cleaning installation areas.
Having these tools and supplies on hand ensures a smooth and efficient installation process.
Locating Mounting Points
Proper placement of the saddlebags is essential for both aesthetics and functionality. The mounting points for saddlebags are typically located on the rear fender or frame, near the rear axle. For factory-approved mounting locations, consult your Harley-Davidson service manual or the manufacturer’s documentation for your specific model.
If you are installing aftermarket saddlebags, refer to the instructions provided by the manufacturer. These often include detailed diagrams and recommended mounting points. When locating mounting points, ensure the saddlebags are positioned far enough behind the rider’s legs to avoid interference with movement, but close enough to maintain balance and handling.
To test the positioning, perform a dry fit of the saddlebags before drilling any holes. This allows you to check for proper alignment and make any necessary adjustments. Mark the finalized mounting hole locations with a marker or center punch to ensure accurate drilling.
Installing Permanent Saddlebags
Permanent saddlebags require more effort to install but offer a secure and integrated look. The process involves drilling mounting holes, installing hardware, and securing the saddlebags to the motorcycle frame. Here are the key steps:
- Drilling Mounting Holes: Use the marked locations to drill the necessary holes for the mounting hardware. Be sure to use the correct drill bits and follow the manufacturer’s recommendations for hole size and depth.
- Installing Mounting Hardware: Insert the bolts, washers, and nuts into the drilled holes. Use a torque wrench to tighten the bolts to the manufacturer’s specifications. Apply thread locker to prevent loosening over time.
- Securing the Saddlebags: Align the saddlebags with the mounting hardware and fasten them in place. Ensure the saddlebags are level and evenly spaced on both sides of the motorcycle.
- Final Adjustments: Once the saddlebags are mounted, double-check the alignment and make any necessary adjustments. Ensure all hardware is securely fastened and there is no visible movement or gaps.
After installation, inspect the saddlebags for any potential interference with other components, such as the exhaust or suspension. This step is crucial for ensuring a smooth and safe ride.
Installing Removable Saddlebags
Removable saddlebags offer greater flexibility and are often easier to install than permanent models. These saddlebags typically use brackets and straps for securing them to the motorcycle. Here’s how to install removable saddlebags:
- Mounting the Brackets: Begin by installing the saddlebag brackets on the motorcycle. These are usually secured using bolts, washers, and nuts. Ensure the brackets are level and aligned correctly before tightening the hardware.
- Attaching the Saddlebags: Once the brackets are in place, align the saddlebags with the brackets and secure them using the provided hardware, such as quick-release latches, bolts, or straps. Make sure the saddlebags are level and evenly spaced on both sides.
- Securing the Straps: Wrap the straps tightly around a secure frame part on the bike according to the saddlebag instructions. Avoid overtightening the straps against painted surfaces to prevent damage. For added stability, use saddlebag supports that keep the bags upright.
- Final Checks: After attaching the saddlebags, inspect the installation for any potential interference with other components. Ensure the saddlebags do not obstruct lights or signals. Also, check the straps and hardware to confirm they are tight and secure.
With removable saddlebags, it’s important to avoid overloading them with extremely heavy items that could cause shifting during rides. Always check the straps and hardware before each ride to ensure they are properly secured.
Protecting Your Bike’s Finish
During the installation process, it’s important to take precautions to avoid damaging your motorcycle’s paint and finish. The mounting process often requires pressing the saddlebags or hardware against the body of the bike, which can scratch or chip the paint if not done carefully.
Here are some tips to protect your Harley’s finish:
- Use Painter’s Tape: Apply painter’s tape or masking tape to any parts of the bike where the saddlebags or hardware will contact the surface. This creates a protective barrier against scratches and chips.
- Rubberized Shims or Pads: Use rubberized shims or pads between the saddlebags and contact points on the motorcycle. These minimize vibration and friction that can damage the finish.
- Clean Installation Areas: Wipe down the installation areas with rubbing alcohol to remove dirt or debris that could scratch the paint during installation.
- Adjust Positioning Carefully: Test the saddlebag positioning without fully tightening them down. This allows you to check for potential paint damage before finalizing the mount.
- Use Touch-Up Paint: Consider using touch-up paint on installation points before mounting the saddlebags to cover any minor chips or scratches.
By taking these precautions, you can mount your saddlebags without compromising the appearance of your Harley-Davidson.
Testing Saddlebag Security
After installing saddlebags, it is crucial to test their security and ensure they can handle the expected load capacity. Here are some tips for testing saddlebag security:
- Load Testing: Gradually add weight to the saddlebags, such as sandbags, up to the manufacturer’s weight limit. This helps verify that the mounting hardware and bag material can handle the load without issues.
- Firm Push and Pull Test: Give the saddlebags a firm push and pull when mounted on the bike. There should be minimal shifting or looseness.
- Inspect Hardware and Straps: Check all mounting straps, brackets, and hardware to ensure they are tight and secure. Make sure there is no visible movement or gaps.
- Short Test Ride: Take the bike for a short test ride with the saddlebags mounted and loaded. Accelerate, brake, and lean into turns to listen and feel for any slipping, rattling, or loosening issues.
- Re-Check After the Ride: After the test ride, re-check the strap tightness and mounting hardware. Make any adjustments needed until the bags feel completely stable and secured.
It’s also recommended to refer to the manufacturer’s documentation for any additional testing or break-in recommendations specific to your saddlebag model.
Key Installation Tips
Here is a summary of the most important steps when installing saddlebags on your Harley-Davidson motorcycle:
- Choose Saddlebags Designed for Your Model: Ensure the saddlebags are specifically designed for your Harley-Davidson model and intended use (hard vs. soft, permanent vs. removable).
- Determine Optimal Mounting Location: Based on your bike's frame and intended saddlebag size and style, choose the best mounting location.
- Use Proper Tools and Follow Instructions: Whether installing permanent or removable saddlebags, use the proper tools and follow the manufacturer’s instructions.
- Protect the Finish: Use painter’s tape, rubberized shims, and rubbing alcohol to protect the motorcycle’s paint during installation.
- Secure Hardware and Straps: Tighten all mounting hardware and straps according to specifications.
- Test Saddlebag Security: Load the bags evenly and go on short rides before long trips to test their security.
- Regular Maintenance: Check saddlebag hardware and straps regularly to ensure they remain securely mounted.
Following these steps will help ensure a safe and convenient installation.
Conclusion
Properly installing saddlebags on a Harley-Davidson motorcycle is essential for both safety and convenience. Whether you are installing permanent or removable saddlebags, following manufacturer recommendations and best practices will ensure a secure and stable fit. By choosing the right saddlebags, preparing the installation area, and testing the security of the mount, you can enhance your riding experience while maintaining the integrity of your motorcycle.
Always consult the manufacturer’s documentation for specific installation instructions and torque specifications. Regular maintenance and inspection of the mounting hardware and straps will help ensure the saddlebags remain securely attached, even during long rides.