The DECKED modular cargo organization system offers a robust solution for vehicle and cargo van users seeking to maximize storage efficiency without sacrificing the integrity of their vehicle's structure. Whether you're equipping a full-size truck, midsize van, or larger cargo cabin, DECKED provides installation guidelines aimed at preserving the functionality of your existing hardware while enabling the seamless addition of shelving and drawer systems.
This article serves as a thorough reference for U.S.-based users undertaking a DECKED installation project. Drawing exclusively from the manufacturer's technical documentation and FAQ resources, the following sections cover critical installation procedures, required tools, precautions, model-specific considerations, and return policies.
Understanding DECKED's Structural Design
The DECKED system is engineered with a high-density polyethylene (HDPE) platform co-molded with internal steel structures. Each deck panel incorporates a series of six or seven 1” × ½” galvanized steel tubes positioned laterally for structural reinforcement. These steel elements are central to the secure mounting of shelving and drawer units.
Importantly, HDPE alone is insufficient for load-bearing applications. Shelving must be mounted using the steel components rather than fastening directly into the plastic. Additionally, the C-channel running along the underside of the deck accommodates drawer wheels and should not be drilled or otherwise altered.
Users are advised to locate these steel tubes, typically indicated by dimple markings on the surface, before beginning any installation. Bolts should be threaded through the tubes and secured with flange nuts or nylon insert locknuts to ensure a stable connection. For installations over drawer cavities, hardware must be selected carefully to avoid interfering with drawer operation.
Proper Shelving Mounting Techniques
When installing shelving, DECKED provides specific best practices to ensure structural integrity and long-term performance. The following key points should be considered:
Mounting to Steel Tubes:
- Always bolt shelf mounting hardware to the steel tubes, not to the C-channel or the HDPE surface.
- Bolting must go through the tube and use appropriate nut types (flange, locknut).
- For drawer cavity shelves, ensure that bolts do not obstruct sliding function. Consider installing from the underside if necessary.
Distributing Load Over Large Area:
- Mounting attachment load bars should be spread over large surfaces of the deck panel to distribute weight efficiently.
- The ideal surface for such mounting is the smooth area above the C-channel.
Avoiding Unsupported Ends:
- Shelving end panels should not be mounted to areas without lateral steel tube support.
- When encountering such a condition, transfer the load to adjacent floor-mounted units by bolting the end panel to a supported panel.
Vertical Supports for Unsupported Panels:
- If no adjacent panel or steel tube support is available, use a vertical support post. Bolt the post to both the end panel and the van floor to prevent sagging.
Use of Mounting Brackets:
- Always utilize the supplied mounting brackets to attach shelving. Direct placement of shelving ends on the deck is discouraged.
Tool and Equipment Requirements
The installation of DECKED systems may vary depending on the specific vehicle make, model, and year. However, there are a set of common tools and accessories that are generally required. DECKED outlines these in detail in their FAQ and installation guides to ensure users have the necessary tools at hand.
For new drawer systems, the required tools include:
- 7/16" wrench
- 3/8" socket
- Torx 30 driver
- 3/16" and 7/32" hex keys
For legacy drawer systems, a slightly different toolset is required, including:
- Adjustable wrench or ½” and 7/16” open-end wrenches
- Phillips screwdriver
- 3/8” socket
- 7/16" deep socket
- 7/32" Allen wrench
- Adjustable wrench that can open to about 1" (for axle nuts measuring 15/16")
Additional tools that may be useful depending on model and installation scenario include:
- Torx 30 and 40 drivers
- 10 mm socket
- Short 7/32" hex wrench
- Electric drill with 1/8", 1/4", 3/8", 5/16", and 9/64" drill bits
- Drill stop to maintain hole depth accuracy
- Self-etching primer (for painted surfaces)
- #2 Phillips screwdriver
DECKED also includes 3/16" and 7/32" hex keys with certain systems for convenience, but users may prefer to use their own if they already have the necessary tools on hand.
Drilling Requirements by Vehicle Type
Drilling is generally minimized in most full-size truck applications due to the system’s design to utilize existing tie-down systems. However, exceptions do exist based on vehicle model and configuration.
- Full-size trucks: No drilling is required for drawer system installation. The system leverages existing tie-down points.
- Trucks with 8’ beds: May require a small amount of drilling on the cab side of the bed.
- Midsize trucks and vans: Some models may require a minor drilling operation (typically 4–6 holes).
- Legacy systems and non-compatible trucks: May require installing new tie-down mounts depending on the year and configuration.
DECKED installation instructions and instructional videos provided through their website guide users through proper drilling procedures when applicable.
Installation of Tie-Down Mounts
New tie-down mounts are required in certain vehicles to ensure the stability and safety of the installed drawer or shelving system. According to DECKED's documentation, the need for tie-down mounts may arise in the following scenarios:
- New tie-down mounts are required for all 8' drawer systems.
- Short bed F-150, Ford Super Duty trucks (excluding 2017 and later models), and Toyota Tundra require replacement of factory tie-downs with DECKED-specific hardware.
- Some cargo van systems also require the installation of DECKED tie-down mounts, typically specified in the vehicle’s installation manual.
The replacement process generally involves removing the factory tie-downs and installing the included DECKED tie-down mounts. It's important to follow the manufacturer's installation guidelines closely, as inaccuracies can jeopardize both the system’s performance and the vehicle’s structural integrity.
Model and Compatibility Considerations
Not all DECKED products are compatible with every type of vehicle. For example:
- The GMC Denali Carbon Pro bed is not supported by any DECKED components at this time due to its rarity and non-standard design.
- The DECKED Tool Box is currently only compatible with full-size trucks. A shallow version is not offered, so users must ensure compatibility with their own vehicle’s bed dimensions.
- The DECKED Tool Box is compatible in design with the Back Rack when an optional flush mount kit is used. Contacting the manufacturer before installation is advised to confirm fitment.
- The Tool Box is not compatible with Truxedo Access Tonneau covers unless custom measurements are confirmed with a local dealer.
- The Decked ladder accessory, once available, has been discontinued.
Users are strongly encouraged to review compatibility details on the DECKED website or consult with a dealership when working with non-standard or high-clearance components.
Installation Warnings and Risk Management
DECKED explicitly warns users that while the installation instructions provided are accurate and based on extensive testing, they are not guaranteed to work in all circumstances. Variations in model, build, and after-market modifications can affect the performance of the system.
Specific warnings include:
- Bodily harm risk: Improper installation or modification can lead to structural failure or injury.
- Design limitations: Variations in vehicle models may require adjustments to the recommended procedures.
- Installation responsibility: All modifications to the DECKED system are performed at the user’s own risk.
It is recommended that inexperienced users seek the assistance of a qualifiedinstaller, especially in cases where drilling is required or compatibility is uncertain. DECKED provides a full list of certified dealers through their website to support complex or challenging installations.
Return and Support Policies
DECKED provides clear return and customer support policies. As per their 30-day return policy for products purchased directly from DECKED.com, returns accepted within 30 days of delivery are handled without questions asked.
However, the policy requires:
- A returned product to include a valid DECKED RMA number.
- A $350 return fee to be applied for large items such as drawer systems or cargo boxes.
The policy does not apply to units purchased from authorized dealers, as return terms for those transactions are governed by the dealer’s individual policies. Customers are encouraged to contact their dealer for return information if the item was not purchased directly from DECKED.com.
Conclusion
The DECKED system offers a highly modular approach to vehicle storage and organization, but achieving a secure, effective installation depends heavily on following the manufacturer's outlined procedures. From tool requirements to model-specific compatibility and the use of steel reinforcing tubes, careful attention to detail ensures safe and functional results.
For U.S. consumers, DIY enthusiasts, and IT professionals, DECKED provides the necessary documentation and support resources to make installations accessible. While drilling and structural modifications are minimized, they remain a technical consideration that should be approached with care. Users are advised to review all provided installation manuals, and when in doubt, consult a certified installer.
DECKED’s commitment to safety and performance is evident in the detailed instructions and cautionary notes provided. Following these guidelines will help ensure that installations are not only functional but also long-lasting and compliant with the vehicle’s operational design.