For boaters seeking durable, high-performance flooring solutions, GatorStep offers a customizable, marine-grade option designed to enhance safety, aesthetics, and longevity. This guide provides a detailed, step-by-step overview of the GatorStep installation process, based on official installation instructions, template preparation guidelines, and maintenance best practices. The content is derived solely from the documentation provided by GatorStep and its affiliated resources.
Introduction
GatorStep is a marine flooring solution designed to replace non-skid surfaces or carpeting on boats. It is engineered for use in diverse environments, including fishing vessels, wake boats, cruisers, and UTVs. The product is known for its slip-resistant properties, UV resistance, and ease of maintenance. Installation of GatorStep requires precise planning, adherence to environmental conditions, and the use of specialized tools and materials.
The following guide outlines the key stages of installation, from pre-installation preparation to final curing and maintenance. Emphasis is placed on the correct use of adhesives, primers, and tools, as well as the importance of surface preparation and temperature control. Additionally, the guide covers template creation, which is essential for ensuring a custom fit.
Pre-Installation Preparation
Before beginning the installation of GatorStep, it is essential to receive and store the material correctly to avoid damage and ensure optimal fit and performance.
Receiving and Storing GatorStep
Upon delivery, the GatorStep material is typically packed in a box with all components sealed in a transparent plastic bag. The following steps should be followed to ensure proper handling:
- Unpack immediately and lay the material flat in an air-conditioned or fully shaded area.
- Avoid storing the material in the box, as this can cause foam compression and lead to fitment issues during installation.
- Never expose the bagged material to direct sunlight, as excessive heat can damage the product.
- Storage conditions should be between 60–80° F with humidity between 40–60%. The adhesive included with GatorStep has a shelf life of 18 months.
- Conduct a full parts audit by matching each piece to the parts map included in the clear bag to ensure all components are present.
Failure to follow these steps may result in compromised product quality and void warranty coverage due to improper storage or handling.
Tools and Installation Conditions
Proper installation of GatorStep requires a set of specific tools and the right environmental conditions to ensure a successful and long-lasting result.
Required Tools and Materials
The following tools and materials are recommended for the installation process:
- Large Carpet Roller
- Small Carpet Roller
- 100% Terry Cloth Towels
- Microfiber Towels
- Chemical Bucket
- Garbage Bags
- Blue Painter's Tape
- #11 Hobby Knife or Thumb Tack
- Acetone or 99% Isopropyl Alcohol
- 3M Primer 94
- Measuring Tape
These tools are necessary for surface preparation, cutting, rolling, and cleaning during and after installation.
Ideal Environmental Conditions
The recommended conditions for installation are:
- Temperature: 60° F to 90° F
- Humidity: Below 65%
Deviation from these conditions can affect the performance of adhesives and the overall bonding process. It is important to work in a controlled environment to ensure the best results.
Surface Preparation and Priming
Surface preparation is a critical step in the GatorStep installation process. A clean, properly primed surface ensures strong adhesion and long-term durability.
Cleaning the Surface
Prior to installation, the surface must be thoroughly cleaned to remove any contaminants that could interfere with adhesion:
- Use 100% terry cloth towels to avoid residue from dyes. Soak the towel with the chosen cleaning agent, wring it out, and wipe the surface from stern to bow.
- Remove any glue residue from previous flooring installations, as it can compromise adhesion and lead to product failure.
Failure to properly clean the surface can result in adhesion issues and void the GatorStep warranty.
Applying 3M Primer 94
3M Primer 94 is recommended for use on challenging surfaces such as plastics, coolers, and starboard. It is also advised for aggressive non-skid textures.
- Apply a thin, even coat of Primer 94 and allow it to dry completely according to the manufacturer's instructions.
- Once dry, apply the GatorStep directly. This creates an immediate bond, and repositioning will not be possible after contact.
The use of 3M Primer 94 enhances adhesion and ensures the GatorStep remains firmly in place.
Installation Process
Once the surface is prepared and primed, the actual installation of GatorStep can begin. This process involves organizing the material, positioning the pieces, and ensuring proper compression and adhesion.
Organizing the GatorStep Material
- Organize all GatorStep material on your project according to the parts map and lay the pieces in their general positions without peeling any adhesive.
- Begin installation in an area with the most pieces, such as the aft section of a boat or the main body. Starting in the bow can lead to misalignment and fitting issues.
Starting in the correct area ensures a smoother installation process and minimizes the risk of gaps or overlaps.
Applying the Material
- Use the small carpet roller to apply firm pressure along all edges, holes, and interior cut features of each part.
- Then, use the large carpet roller to roll the full surface of each part with the grain of the material to ensure even compression.
Proper rolling helps eliminate air pockets and ensures the adhesive bonds properly.
Dealing with Bubbles
During installation, bubbles may form between the GatorStep and the surface. These should be addressed promptly to avoid long-term issues:
- Do not attempt to force bubbles down with the roller.
- Instead, use a sharp #11 hobby knife or thumb tack to puncture the bubble vertically, aligned with the grain direction.
- Gently press the air out by hand and then use the roller to reseal the area.
Bubbles can continue to form for up to two weeks after installation, so it is important to remain vigilant and address any issues as they arise. For stubborn bubbles, a technique known as the "heel trick" can be used by standing on the bubble for about one minute to apply body weight, which helps the pressure-sensitive adhesive bond fully.
Curing and Final Steps
After the GatorStep material is installed, it is important to allow time for the adhesive to cure and bond fully to the surface.
Curing Time
- The adhesive requires 48 to 72 hours to fully bond depending on ambient temperature.
- Avoid moisture and submersion during this bonding period to prevent adhesion failure.
Failure to observe the curing time and conditions may result in premature failure of the installation and void the warranty.
Template Creation for Custom GatorStep
For custom installations, creating an accurate template is essential to ensure the GatorStep fits the boat properly.
Instructions for Template Creation
- Lay supplied plastic film over the area to be templated. Trim the film slightly larger than the area you want to cover.
- Secure the film with masking tape to prevent movement during the template-creation process.
- If replacing existing non-skid materials, use the supplied pen to trace around the entire factory non-skid area. A small straight edge or ruler can help produce a cleaner template.
- If starting with a smooth surface, create an outline of the desired area using the supplied pen and a ruler.
- Number each outlined area and draw an arrow pointing toward the front or bow to ensure correct orientation during installation.
- Label the top of all parts with their location on the boat (e.g., "Top Floor Port", "Top Floor Starboard").
Templates are not accepted as substitutes for Mylar or paper test fits. Old flooring or non-skid material sent in place of a template will be discarded.
Template Kit Recommendations
- For the best results, GatorStep recommends using Mylar that is 300 gauge or one of its template kits.
- The maximum cut size is 43 x 79 inches. Any larger pieces will need to be split.
- If the boat is not available in the web store, custom designs can be created based on specific requirements.
Maintenance and Care
Proper care and maintenance of GatorStep are essential to ensure its longevity and performance.
Daily Cleaning
- GatorStep has a non-porous surface, so dirt and debris sit on top rather than soaking in. It is best to clean spills before they dry.
- For daily cleaning, use marine-safe products such as Hula, Boat Juice, or Deck Sauce, or Dawn dish soap, water, and a soft to medium-bristle brush.
- Rinse thoroughly after cleaning to remove any excess soap.
Advanced Cleaning
- For tough contaminants like oil or fuel, use a marine-safe degreaser or WD-40, followed by soap and water.
- To help repel dirt and UV exposure, use gel washes that contain SiO2 (ceramic).
Protection and Storage
- Cover your GatorStep when not in use to protect it from the elements and maximize its lifespan.
- Avoid using bleach or bleach-based cleaners, as they can discolor the material, dry it out, and void the warranty.
Conclusion
GatorStep offers a durable, customizable solution for marine flooring, but its success depends heavily on proper installation and ongoing maintenance. From the initial handling and storage of the material to the precise template creation and surface preparation, every step plays a role in ensuring a long-lasting and effective installation.
By following the manufacturer's guidelines—particularly regarding environmental conditions, adhesive application, and bubble resolution—users can maximize the performance and safety of their GatorStep flooring. Regular cleaning and protection from harsh chemicals and the elements further contribute to the product’s longevity and appearance.
For those seeking a high-performance, slip-resistant, and easy-to-maintain flooring option, GatorStep provides an excellent solution tailored to the unique demands of marine environments.