This article provides a detailed overview of the installation procedures, technical specifications, and best practices for Fiberon ArmorGuard Decking and Railing, as outlined in the source documentation. Designed for U.S. consumers, DIY enthusiasts, and IT professionals, the guide emphasizes practical steps, material features, and environmental considerations for a successful installation.
Overview of Fiberon ArmorGuard Products
Fiberon ArmorGuard offers two primary product lines: ArmorGuard Designer’s Choice Decking and ArmorGuard Railing. Both products are manufactured using a composite core and feature environmentally conscious materials, including 96% recycled components in the decking line. These products are available at The Home Depot across the United States and are marketed for their durability, low maintenance, and aesthetic versatility.
The ArmorGuard Designer’s Choice Decking features a wood-plastic composite core with a three-sided PermaTech cap layer, which helps resist staining and fading. It is available in three bold colors—Coastal Gray, Forest Brown, and Aspen Gray—each with a realistic wood grain and multi-tonal streaking. The ArmorGuard Railing includes a composite core with a durable PVC coating and is offered with white square composite balusters, making it a versatile option for various architectural styles.
Both products are backed by manufacturer warranties: the decking line offers a 25-year performance, stain, and fade warranty, while the railing is built to resist splintering, cracking, and rotting without the need for staining or painting.
Installation Techniques and Best Practices
Surface Preparation and Sleepers
When installing Fiberon ArmorGuard Decking over a concrete patio or rooftop, a sleeper system is recommended. This system consists of joists that sit between the solid surface and the decking boards, enabling proper drainage and ventilation. The minimum clearance required is 1.5 inches (3.8 cm) from the bottom of the deck board to the concrete or rooftop surface.
For non-sleeper applications, it is essential to maintain at least 1.4 inches (4 cm) of space between the joists and the ground to ensure proper air circulation and prevent moisture buildup. Sleepers must be at least 1.5 inches in both height and width to support the deck effectively.
Board Installation
ArmorGuard Designer’s Choice Decking is available in two primary board profiles: square-edge and grooved-edge. Square-edge boards are suitable for surface fastening and are ideal for stair treads or picture framing applications. Grooved-edge boards, on the other hand, are designed for use with hidden deck fasteners, which provide a smooth, fastener-free surface.
It is important to note that only Fiberon-recommended hidden fasteners should be used to maintain warranty coverage. Using fasteners from other manufacturers may lead to installation issues, including end-gapping problems and potential voiding of the warranty. For example, Trex Universal Clips are not recommended due to their inability to securely hold boards during thermal expansion and contraction.
Picture Framing and Fascia Installation
"Picture framing" refers to the installation of a border around the perimeter of a deck using square-edge boards and mitered corners. This technique enhances the visual appeal and provides a clean, finished look. The width of the picture frame should be proportional to the size of the deck—larger decks may benefit from a two-board-width frame, while smaller decks typically use a single board width.
Fascia and riser boards are thinner and wider versions of decking boards used to cover rim joists, stair risers, and stringers. These boards should be installed using 2.5" #8 or #10 stainless steel or composite screws, installed flush to the board surface. Cortex face fasteners are not recommended due to insufficient material for secure seating.
For PVC fascia installation, it is advised to apply a zigzag bead of high-quality exterior adhesive to the entire length of the back (smooth side) of the board. The adhesive should be applied within 2 inches of the edges and ends to ensure proper adhesion. Screws should not be over-tightened, as this may lead to buckling or cracking.
Temperature Considerations
Environmental conditions play a significant role in the installation process. When installing in temperatures of 50°F (10°C) or higher, a spacing of 1/8 inch (3 mm) should be maintained between the edges and ends of the boards. For temperatures below 50°F (10°C), a spacing of 3/16 inch (5 mm) is recommended. These spacing adjustments account for thermal expansion and contraction, preventing warping or buckling of the decking.
Avoiding Common Installation Errors
To ensure a long-lasting and aesthetically pleasing installation, it is important to avoid several common mistakes:
- Over-tightening screws: This can lead to cracking or buckling of the boards.
- Screwing too close to board edges or ends: Screws should not be installed within 1.5 inches of a board end or within 1 inch of a board side to prevent cracking.
- Using improper fasteners: Only Fiberon-approved fasteners should be used with hidden deck systems to ensure warranty coverage and proper performance.
- Failing to allow for proper ventilation and drainage: When installing over concrete or rooftops, the sleeper system should be designed to allow for adequate airflow and moisture management.
Maintenance and Longevity
One of the primary benefits of Fiberon ArmorGuard Decking is its low maintenance requirements. Unlike traditional wood decking, it does not need to be sanded, stained, or painted. A simple cleaning with soap and water or a mild cleaner is sufficient to maintain its appearance.
For those concerned about mold growth, it is recommended to ensure that the deck is installed with proper ventilation and drainage, especially in humid climates. The composite material is resistant to mold, but excessive moisture accumulation can still pose a risk if not properly managed.
Fiberon products are also designed to minimize waste during installation. Features such as reversible boards and a variety of available lengths help reduce the number of cuts needed, decreasing scrap and improving overall efficiency for contractors and DIY users.
Warranty and Documentation
The ArmorGuard Designer’s Choice Decking is backed by a 25-year performance, stain, and fade warranty, which covers issues related to manufacturing defects and premature deterioration. To make a warranty claim, users are required to provide proof of purchase, including detailed photos of the material and installation. It is important to note that contractor bills or credit card statements cannot be accepted as proof of purchase.
Documentation and installation instructions are available through the Fiberon website and The Home Depot. These resources include detailed diagrams and step-by-step guides to assist users in executing a proper installation.
Environmental and Material Considerations
Fiberon ArmorGuard Decking is made from 96% recycled materials, combining recycled wood with high-quality plastic for long-lasting durability. This environmentally friendly approach not only reduces waste but also contributes to sustainable building practices.
The use of high-density polyethylene (HDPE) in Fiberon decking is significant because it enhances the product's resistance to moisture, UV exposure, and chemical degradation. HDPE also contributes to the structural integrity of the composite, ensuring that the decking remains stable under varying temperature and humidity conditions.
Conclusion
Fiberon ArmorGuard Decking and Railing offer a durable, low-maintenance, and environmentally friendly solution for outdoor living spaces. When installed correctly using recommended techniques and materials, these products provide a long-lasting and visually appealing result. The sleeper system, hidden fasteners, and proper spacing techniques are critical to ensuring both structural integrity and aesthetic appeal. By following the manufacturer's guidelines and avoiding common installation errors, users can maximize the performance and longevity of their Fiberon ArmorGuard installation.
For U.S. consumers and DIY enthusiasts, the availability of these products through The Home Depot and the support of detailed installation instructions make it a viable and accessible option for deck projects across a range of climates and architectural styles.