Introduction
The Fast Track porch screening system is a versatile and durable solution for enhancing outdoor living spaces. Designed for both new construction and retrofit applications, Fast Track offers a modular aluminum framing system that allows for flexible and customizable configurations. The system consists of self-mating 1-in x 2-in aluminum channels that snap together to form posts, rails, and other structural elements. Installation can be performed from either the interior or exterior of the porch, using flat spline and fiberglass screen to create a seamless, aesthetically pleasing enclosure. This article provides a detailed, step-by-step guide to the installation process, highlights the key features and benefits of the system, and outlines the tools and materials required for a successful project.
Key Features of the Fast Track System
The Fast Track system is engineered to provide a robust and adaptable framework for porch screening. The following features define its functionality and advantages:
Modular Design: The system consists of 8-ft aluminum channels that snap together to form a 2-in x 2-in cross-section. This modular approach allows for unlimited configurations and flexibility in design.
Self-Mating Channels: The 1-in x 2-in channels are designed to connect seamlessly, enabling the creation of posts, rails, and other structural elements without the need for additional framing.
Durable Aluminum Construction: The aluminum components are powder-coated in either white or dark bronze finish, offering resistance to corrosion, UV exposure, and weathering.
Easy Installation: The system is designed for straightforward assembly using minimal tools. Clips are attached to the porch frame, and channels are snapped into place using a rubber mallet.
Interior or Exterior Screening: Screen material can be installed on either the interior or exterior of the porch, depending on the desired aesthetic and functional requirements.
Compatibility with Existing Structures: Fast Track can be used to reinforce or retrofit existing porch frames, making it a versatile solution for both new and existing structures.
Tools and Materials Required for Installation
To ensure a successful installation of the Fast Track porch screening system, the following tools and materials are recommended:
Fast Track Channels: Available in 8-ft lengths, these aluminum channels form the structural framework of the system.
Fast Track Clips: Used to secure the channels to the porch frame. Clips are installed using stainless steel or zinc-plated screws.
Fiberglass Screen: Provides a durable and insect-resistant barrier for the porch area.
Flat Spline: A flexible rubber-like material used to secure the screen within the channel grooves.
Pro Rollerknife™ Screening Tool: A specialized tool used to roll the screen into the channel grooves with precision.
Chop Saw or Handsaw: For cutting the aluminum channels to the required lengths during installation.
Power Drill: Required for driving screws into the clips and attaching the channels to the porch frame.
Rubber Mallet: Used to snap the channels into the clips and secure them in place.
#10 x 1.5-in Stainless Steel Screws: Used to attach the clips to the porch frame at 4-in intervals from corners and 14-in to 16-in apart.
#10 x 2-in Stainless Steel Screws: Used for attaching vertical posts by stacking two clips and snapping two channels into place.
#8 x 4.5-in Zinc-Plated Screws with Nylon Nut: Used to attach horizontal rails to the vertical posts.
Step-by-Step Installation Process
The installation of the Fast Track system follows a structured process that ensures proper alignment, stability, and functionality. Below are the key steps involved in the installation:
1. Measure and Plan the Porch Area
Before beginning the installation, it is essential to measure the porch area and estimate the required materials. Using the provided porch planning worksheet, users can calculate the number of channels, clips, and screen needed based on the dimensions of the space. This step helps in minimizing waste and ensuring that all components are available before installation begins.
2. Locate and Mark Clip Positions
Using a measuring tape and pencil, mark the positions where the clips will be attached to the porch frame. Clips should be aligned and spaced at a maximum of 4-in from corners and 14-in to 16-in apart. This spacing ensures that the channels are properly supported and prevent sagging or misalignment during installation.
3. Attach Clips to the Porch Frame
Secure the clips to the porch frame using #10 x 1.5-in stainless steel screws. Ensure that the clips are level and aligned for proper channel installation. For vertical posts, attach two clips stacked together at the top and bottom of the frame using #10 x 2-in stainless steel screws. This method allows for the creation of 2-in x 2-in posts by snapping two channels into the stacked clips.
4. Cut and Install Vertical Channels
Cut the Fast Track channels to the required lengths using a chop saw or handsaw. Begin by installing the vertical channels, snapping them into the clips using a rubber mallet. Vertical channels should be installed before the horizontal channels to ensure proper alignment and stability.
5. Install Horizontal Channels and Rails
After the vertical channels are in place, cut and install the horizontal channels. For horizontal posts, use a similar method as step 4 by attaching three-inch screws to the porch frame and securing the rails to the vertical posts using #8 x 4.5-in zinc-plated screws with nylon nuts. This creates a stable and rigid structure that supports the screening material.
6. Roll Screen into the Channels
Using the Pro Rollerknife™ Screening Tool and fiberglass screen, roll the screen into the grooves of the channels. Start from the top of each section and work your way down to the sides and bottom. Ensure that the screen is evenly distributed and tightly secured using the flat spline. This step is critical for achieving a clean and airtight seal that prevents pests and debris from entering the porch area.
7. Final Inspection and Adjustments
Once all components are installed, inspect the structure for any misalignments, loose connections, or gaps in the screening. Make any necessary adjustments using a rubber mallet or by repositioning the clips and channels. A properly installed Fast Track system should be sturdy, level, and free of any visible defects.
Best Practices for Installation
To ensure a successful and long-lasting installation, the following best practices should be followed:
Use High-Quality Screws: Always use the recommended stainless steel or zinc-plated screws to ensure corrosion resistance and durability.
Work in Dry Conditions: Avoid installing the system in wet or humid conditions, as this can affect the adhesion of the screen and the stability of the clips.
Follow Manufacturer Guidelines: Refer to the official installation guide for detailed instructions and recommended techniques. The guide provides step-by-step visuals and tips for maximizing the performance of the system.
Test for Stability: After installation, gently push on the posts and rails to check for stability and alignment. Any wobbling or misalignment should be corrected before finalizing the installation.
Clean and Maintain the System: Regular cleaning and maintenance of the aluminum channels and screening material will help extend the lifespan of the system. Use a mild detergent and a soft brush to remove dirt and debris.
Conclusion
The Fast Track porch screening system offers a reliable and customizable solution for enhancing outdoor living spaces. With its modular design, durable aluminum construction, and easy installation process, it provides a versatile framework for creating functional and aesthetically pleasing porches. By following the step-by-step installation guide and adhering to best practices, users can achieve a stable and secure structure that meets their specific needs. Whether used for new construction or retrofit applications, the Fast Track system delivers a high-performance solution that combines functionality, durability, and design flexibility.