Introduction
The Falcon 25 C Series Concealed Vertical Rod Exit Device is a fire-rated solution designed for high-traffic commercial applications, including hotels, banks, and retail environments. This device provides a 3-hour fire-resistance rating, ensuring compliance with UL standards while maintaining a sleek appearance for heavy-duty doors. It is particularly suited for double doors with a 4-inch wide stile and 1 ¾-inch thick wood or metal doors. The Falcon 25 C Series is field-reversible, making it adaptable to different installation requirements. This article provides a detailed overview of the device's specifications, installation considerations, and key technical aspects based on the available documentation.
Technical Specifications and Features
The Falcon 25 C Series is engineered for durability and compliance in fire-rated environments. The following are key technical specifications and features based on the available source material:
Door Compatibility: The device is suitable for both wood and metal doors that are 1 ¾ inches thick. It is designed for use with double doors that have a 4-inch wide stile, allowing for a secure and stable installation.
Latch Bolt Throw: The device features a ¾-inch latch bolt throw, which ensures a firm engagement with the strike hardware, contributing to the door's fire resistance and overall security.
Field Reversibility: The Falcon 25 C Series is field-reversible, meaning it can be adjusted on-site to accommodate either left-hand or right-hand door swings. This feature enhances its flexibility in different building configurations.
Fire Rating: The device is UL listed for a 3-hour fire-resistance rating, making it suitable for use in high-traffic and high-security areas where fire safety is a critical concern.
Included Components: The device ships with standard 4188 and 2130 strikes, which are essential for proper installation and operation. Mounting hardware is also included to facilitate the setup process.
Historical Naming: Previously known as the Monarch Series, the Falcon 25 C Series has retained its core functionality while benefiting from updated design and performance improvements.
These specifications highlight the device's suitability for commercial applications where both functionality and compliance are essential.
Installation Considerations
Proper installation of the Falcon 25 C Series is critical to ensure its performance and compliance with fire safety standards. The following considerations are based on the available documentation and are intended to guide installers through the process.
Door Swing Direction: The device must be installed to match the door’s swing direction, which is either left-hand or right-hand. This determination is essential for ensuring the device operates correctly and aligns with the door’s movement.
Strike Selection: The 4188 and 2130 strikes are included with the device. These strikes are critical for the device’s operation and must be installed according to the manufacturer’s specifications. The strike alignment ensures that the latch bolt engages properly, contributing to the door’s fire resistance.
Mounting Hardware: The device includes mounting hardware, which simplifies the installation process. Installers should ensure that all hardware is properly secured and aligned to prevent operational issues.
Fire Rating Compliance: The 3-hour fire-resistance rating is a critical aspect of the device’s functionality. Installers must ensure that the door and surrounding frame meet the required fire-rated construction standards. This includes using appropriate materials and ensuring that the door assembly is sealed correctly.
Panic Bar and Exit Device Terminology: A clear understanding of panic bar and exit device terminology is essential for proper installation. Installers should be familiar with terms such as “single cylinder,” “double cylinder,” and “door stop,” which are relevant to the device’s configuration and operation.
Technical Manuals and Resources: The Falcon 19-24-25 and XX Service Manual (108004) provides detailed instructions for installation and maintenance. While the manual is not fully accessible in the source material, it is a recommended reference for installers to ensure compliance with all technical requirements.
These considerations emphasize the importance of careful planning and execution during the installation process. Proper installation not only ensures the device functions correctly but also maintains its fire-resistance rating and overall effectiveness.
Field Reversibility and Configuration
One of the key advantages of the Falcon 25 C Series is its field reversibility, which allows installers to adjust the device on-site to accommodate different door configurations. This feature is particularly useful in commercial settings where door swing directions may vary between locations.
Adjustment Process: The field-reversible feature involves adjusting the internal components of the device to match the door’s swing direction. This typically includes repositioning the push bar and adjusting the internal mechanisms to ensure smooth operation.
Compatibility with Door Types: The device is designed to work with both left-hand and right-hand doors, making it versatile for different installation scenarios. Installers should verify the door’s swing direction before beginning the installation process.
Operational Consistency: Despite being field-reversible, the device maintains consistent performance and reliability. The internal components are engineered to ensure that the device functions correctly regardless of the door’s swing direction.
Installation Instructions: While detailed installation instructions are not fully accessible in the source material, the general process involves removing the device from the door, adjusting the internal components, and reattaching it to the correct side. The included mounting hardware facilitates this process.
The field-reversible design of the Falcon 25 C Series enhances its adaptability and ensures that it can be used in a wide range of commercial applications.
Fire Safety and Compliance
The Falcon 25 C Series is UL listed for a 3-hour fire-resistance rating, making it a critical component in fire-rated door assemblies. This rating is essential for ensuring compliance with fire safety standards in commercial buildings.
UL Listing: The UL listing confirms that the device has been tested and certified to maintain its fire-resistance rating for three hours. This certification is a key requirement for use in high-traffic and high-security areas.
Fire-Rated Door Assembly: The device is designed to be used with fire-rated doors and frames that meet the required construction standards. Installers must ensure that the door assembly is properly sealed and that all components, including the device, contribute to the overall fire resistance.
Compliance with Building Codes: The device’s fire rating aligns with building codes and fire safety regulations. Installers should verify that the installation complies with local building codes and fire department requirements.
Fire Safety Considerations: In the event of a fire, the device must remain functional and operable. The 3-hour fire-resistance rating ensures that the door can remain closed and secure for an extended period, helping to contain the fire and protect occupants.
The fire safety features of the Falcon 25 C Series make it an essential component in commercial fire-rated door assemblies. Its UL listing and compliance with building codes ensure that it provides reliable fire protection in high-traffic environments.
Maintenance and Service
While the Falcon 25 C Series is designed for durability, regular maintenance is recommended to ensure continued performance and compliance with fire safety standards.
Service Manual: The Falcon 19-24-25 and XX Service Manual (108004) provides detailed instructions for maintenance and service. This manual is a valuable resource for installers and facility managers who are responsible for maintaining the device.
Routine Inspections: Regular inspections should be conducted to check for signs of wear, damage, or operational issues. This includes inspecting the push bar, latch bolt, and strike for proper alignment and function.
Lubrication and Cleaning: The device should be cleaned and lubricated according to the manufacturer’s recommendations. This helps to ensure smooth operation and prevents mechanical failures.
Component Replacement: If any components become damaged or worn, they should be replaced promptly. The service manual provides guidance on how to replace individual components and restore the device to full functionality.
Record Keeping: Maintaining a record of inspections and maintenance activities is important for compliance and accountability. This documentation can be used to demonstrate that the device has been properly maintained and is in good working condition.
Regular maintenance and service are essential for ensuring the continued performance and reliability of the Falcon 25 C Series. By following the manufacturer’s guidelines, installers and facility managers can help to extend the device’s lifespan and maintain its fire-resistance rating.
Conclusion
The Falcon 25 C Series Concealed Vertical Rod Exit Device is a reliable and versatile solution for commercial fire-rated door assemblies. Its 3-hour fire-resistance rating, field-reversible design, and compatibility with a wide range of door types make it suitable for use in high-traffic and high-security environments. The device’s technical specifications and features are designed to ensure durability, performance, and compliance with fire safety standards. Proper installation, maintenance, and service are essential for ensuring continued functionality and compliance. By following the manufacturer’s guidelines and using the provided resources, installers can ensure that the device operates correctly and provides the necessary fire protection in commercial applications.