For U.S. truck operators and small business owners, the EZ-Dumper® 6’ dump insert offers a compact yet powerful solution for hauling and unloading heavy materials. Designed for short-bed trucks, this insert provides the same robust performance as the full-size model, with a 6,000 lb lift capacity and a 51° dump angle. This guide provides a detailed overview of the installation process, troubleshooting steps, and key considerations for ensuring optimal performance.
Overview of the EZ-Dumper® 6’ Dump Insert
The EZ-Dumper® 6’ dump insert is engineered for trucks with short bed lengths, typically between 6 and 6.5 feet. It is ideal for residential access areas, tight construction sites, and fleet operations where maneuverability is a priority. The insert is constructed using 12-gauge steel for the floor and 14-gauge steel for the sides, ensuring durability in challenging conditions. A black powder-coated finish provides added resistance to corrosion, and a stainless steel version is available for environments with high moisture exposure.
The insert is designed for easy installation without requiring modifications to the truck bed. It is secured using four bolt-down clamps that attach to the truck’s structural crossmembers. The hydraulic pump is powered by the truck’s 12V battery and controlled via a weather-resistant remote. The system includes all necessary wiring, power cables, and hydraulic hardware, minimizing preparation time and maximizing operational uptime.
Installation Process and Requirements
The installation of the EZ-Dumper® 6’ dump insert is designed to be straightforward, typically completed in 2 to 3 hours with the help of a second person. No welding or permanent modifications are required. The following steps outline the key installation process:
Positioning the Insert: The insert is slid directly into the truck bed, ensuring it aligns with the structural crossmembers. This step requires minimal effort due to the unit’s compact design.
Securing the Clamps: Four heavy-duty bolt-down clamps are used to fasten the insert to the truck bed. These clamps are included with the unit and come with washers, plates, and safety instructions. The clamps ensure the insert remains stable during operation.
Hydraulic System Setup: The hydraulic pump is connected to the truck’s 12V battery. The wiring and hydraulic hardware are pre-assembled, reducing the need for extensive electrical or mechanical work.
Remote Control Installation: The weather-resistant remote control is connected to the hydraulic system. This allows for convenient operation from the driver’s seat or at the jobsite.
The installation process is designed to be user-friendly, with most truck owners able to complete the setup without professional assistance. However, it is recommended to follow the included safety instructions and ensure all connections are secure before operating the unit.
Key Features and Performance Specifications
Despite its compact size, the EZ-Dumper® 6’ model offers the same performance as the full-size 8’ version. The following table summarizes the key specifications:
| Feature | 6’ Model | 8’ Model |
|---|---|---|
| Bed Length | 74 1/8" | 96" |
| Payload Capacity | 6,000 lbs | 6,000 lbs |
| Volume Capacity | 1.5 cubic yards | 2.0 cubic yards |
| Dump Angle | 51° | 51° |
| Weight (Unloaded) | 691 lbs | 787 lbs |
| Install Time | 2–3 hours | 2–3 hours |
The 6’ model is particularly suited for users who require a balance between payload capacity and vehicle maneuverability. It is compatible with most factory short bed pickups from leading brands such as Ford, Chevrolet, GMC, and RAM. The insert’s structural integrity ensures it can handle a wide range of materials, from loose gravel and sand to construction debris and mulch.
Customization and Add-On Options
EZ-Dumper® offers a range of accessories to enhance the functionality of the 6’ dump insert. These include:
- Cab Protectors: Designed to shield the rear window and cab from debris when hauling heavy or loose materials.
- Tailgate Spreaders: Ideal for evenly distributing gravel or fill during unloading.
- Side Extension Kits: Increase the hauling capacity by extending the insert with steel or board-supported extensions.
- Tarp Kits: Provide DOT-compliant coverage for loose loads, preventing spills and ensuring compliance with transportation regulations.
All accessories are available in both steel and stainless steel configurations, matching the durability and corrosion resistance of the base unit. These upgrades are designed for easy installation and secure fitment, allowing users to customize their truck for specific job requirements.
Troubleshooting Common Issues
Despite the durability and reliability of the EZ-Dumper® insert, occasional issues may arise. The following sections outline common problems and troubleshooting steps based on the information provided in the source material.
Problem 1: The Dump Insert Won’t Lift
One of the most frequent issues reported is the inability of the insert to lift when the remote control is activated. This can be caused by several factors, including:
Battery Connection Issues: The hydraulic pump is powered by the truck’s 12V battery. If the battery is weak, disconnected, or the terminals are corroded, the pump will not function. Users should verify that the battery is fully charged and that the connections are clean and secure.
Faulty Remote Control Switch: The remote control switch is responsible for initiating the "up" and "down" motions. If the switch is damaged, loose, or internally corroded, it may prevent operation. Users should ensure the remote is securely connected and inspect the cord for visible damage. A faulty switch should be replaced.
Hydraulic Pump Motor Failure: If power is reaching the pump but the motor does not activate (no sound or movement), the motor may be damaged or the internal solenoid could be faulty. Users should test for power at the motor terminals and listen for motor activity when the switch is pressed. If internal damage is suspected, it is recommended to contact an authorized dealer for inspection and repair.
Problem 2: The Insert Lifts Slowly or Unevenly
Another common issue is the insert lifting slowly or unevenly, which can hinder productivity and cause strain on the system. Possible causes include:
Low or Contaminated Hydraulic Fluid: The hydraulic system requires clean and properly filled fluid to function efficiently. If the fluid is low or contaminated, it can lead to inconsistent movement. Users should check the fluid level and quality, and replace or refill as necessary.
Air in the System: Air bubbles in the hydraulic lines can cause erratic or slow movement. Bleeding the system to remove trapped air may resolve the issue. This should be done carefully to avoid overfilling or damaging the pump.
Misalignment in the Truck Bed: If the insert is not properly aligned within the truck bed, it may not operate smoothly. Users should inspect the installation and ensure the clamps are secure and the insert is positioned correctly.
Loose Cylinder Mount Bolts: The hydraulic cylinder is secured using bolts. If these become loose over time, it can affect the stability and movement of the insert. Users should regularly inspect and tighten the bolts as needed.
Proactive Maintenance and Safety Practices
To minimize the risk of operational issues, it is essential to follow a regular maintenance routine. The following proactive measures can help prevent common failures:
Grease the Pivots: Regular greasing of the moving parts ensures smooth operation and reduces wear. Users should follow the instructions in the owner’s manual for recommended intervals.
Inspect Hydraulic Lines Monthly: Leaks or wear in the hydraulic lines can lead to performance issues. Monthly inspections allow for early detection and replacement of damaged components.
Test the Remote Switch Regularly: A functional remote is critical for safe operation. Users should periodically test the switch for responsiveness and replace it if necessary.
Clean the Pump and Battery Area: Accumulation of dirt or moisture can lead to corrosion and electrical issues. Keeping the area clean helps prolong the life of the components.
Remove Debris from the Insert: Excess debris can strain the moving parts and affect performance. Regular cleaning ensures the insert operates efficiently.
Safety is a priority when working with hydraulic systems. Users should always wear gloves and eye protection when handling the insert. Never attempt to bypass safety features or operate the unit with exposed wiring or leaking fluid. If unsure at any point, it is best to stop and consult the owner’s manual or contact an authorized dealer.
When to Seek Professional Support
While many issues can be resolved with basic troubleshooting, there are situations where professional assistance is necessary. Users should contact an authorized EZ-Dumper® dealer if they encounter any of the following:
Suspected Hydraulic Pump Failure: If the pump does not respond to power or shows signs of internal damage, a dealer can perform a diagnosis and repair.
Visible Damage to the Frame, Cylinder, or Welds: Any structural damage should be inspected by a trained technician to ensure safety and proper function.
Electrical Issues: If the issue involves wiring, fuses, or the remote control, a dealer can provide the necessary tools and expertise for safe resolution.
Need for Replacement Parts: Dealers can ensure correct ordering and installation of replacement parts, maintaining the integrity of the system.
Authorized dealers have the knowledge and equipment to handle complex repairs and maintenance. The EZ-Dumper® Dealer Locator tool can help users find local support services.
Reference Tools and Support Materials
EZ-Dumper® provides a range of support materials to assist users with installation, troubleshooting, and maintenance. These include:
- Owner’s Manual (PDF): Available for download, this manual includes wiring diagrams, fuse information, hydraulic specifications, and safety instructions.
- Parts Detail (PDF): A detailed guide for identifying part numbers and ordering replacements from an authorized dealer.
- Service & Parts Support Page: This page contains common troubleshooting solutions and contact information for customer support.
Users are encouraged to bookmark these resources for quick access and reference.
Conclusion
The EZ-Dumper® 6’ dump insert is a versatile and reliable solution for U.S. truck owners who require a compact yet powerful hauling system. With its robust construction, easy installation process, and customizable features, it is well-suited for a variety of applications. By following the installation guidelines, troubleshooting steps, and maintenance recommendations outlined in this guide, users can ensure optimal performance and longevity of their equipment.
While the insert is designed for durability, occasional issues may arise. Knowing how to identify and resolve common problems is key to minimizing downtime and maintaining productivity. When in doubt, consulting an authorized dealer or referring to the support materials provided by EZ-Dumper® can offer valuable assistance.
For users seeking a balance between size and strength, the EZ-Dumper® 6’ model offers an excellent combination of functionality, reliability, and ease of use. With proper care and attention, it can serve as a trusted tool for years to come.