EMTEK is a leading manufacturer of high-quality door hardware, including tubular entry sets, pocket door locks, barn door hardware, and cabinet hardware. Their products are designed for durability, functionality, and aesthetic appeal, with installation instructions tailored to both residential and commercial applications. This article provides a comprehensive overview of EMTEK door hardware installation procedures, based on the manufacturer's official documentation and technical guides.
Overview of EMTEK Hardware Installation
EMTEK offers a wide range of door hardware solutions, including tubular entry sets, smart lock upgrades, and specialized hardware for pocket and barn doors. Each product is accompanied by detailed installation instructions, which are crucial for ensuring proper fit, function, and longevity. The documentation provided by EMTEK includes downloadable PDFs for left and right-hand door templates, installation guides for single and double cylinder models, and step-by-step procedures for various hardware types.
One of the key considerations in EMTEK hardware installation is the compatibility with standard door preparations. Most EMTEK locks are designed to fit standard door prep sizes, with backset options of 2-3/8" and 2-3/4". This ensures that the hardware can typically replace existing door hardware without requiring major modifications. However, specialty products such as mortise locks may require additional adjustments or templates for a proper fit.
The installation process typically involves several key steps: measuring and marking the door, cutting and fitting the hardware, securing the components, and testing for smooth operation. EMTEK provides detailed instructions for each step, including specific tools and techniques that should be used to avoid damage to the door or hardware.
Installation for Tubular Entry Sets
Tubular entry sets are a popular choice for residential and commercial applications due to their sleek design and ease of installation. EMTEK provides separate installation guides for left-hand and right-hand doors, as well as for single and double cylinder models.
For left-hand doors, the installation begins with the use of a template provided by EMTEK to mark the correct locations for the lock body, deadbolt, and latch. The template ensures that the hardware is aligned properly with the door's existing holes and strike plate. Once the template is in place, the user can proceed with cutting and fitting the hardware.
The installation guide for EMTEK tubular entry sets outlines the following steps:
Remove Existing Lockset: This includes unscrewing the faceplate, handles, deadbolt, and latch. The strike plates may also be removed or reused, depending on the condition of the existing hardware.
Install Deadbolt and Latch: The deadbolt is inserted into the upper hole and extended using a flat-head screwdriver or the tail piece of the key cylinder. The latch is installed into the lower hole, with the curved portion facing the lock jamb.
Secure Plates and Faceplate: The deadbolt and latch plates are screwed into place on the door edge. It is important not to secure the faceplate until the lock has been tested for smooth operation.
Install Key Cylinder: The key cylinder is inserted into the collar and attached to the exterior faceplate. The faceplate is then aligned with the door and held in place while the cylinder is inserted through the deadbolt in the vertical position.
Test Operation: After all components are installed, the lock should be tested to ensure that the deadbolt and latch operate smoothly and that the faceplate is properly aligned.
EMTEK also provides a separate installation guide for double cylinder models, which include both keyed and thumbturn functions. These models require additional steps for securing the key cylinder on both the interior and exterior sides of the door.
Installation for Pocket and Barn Door Hardware
EMTEK also offers specialized hardware for pocket and barn doors, which require different installation techniques compared to standard entry sets. Pocket door hardware is designed to allow the door to slide into a hidden cavity within the wall, while barn door hardware includes tracks, rollers, and hangers that support the door as it moves across the wall.
The installation process for pocket door hardware involves marking the location for the hardware on the edge of the door. This includes the latch and door pull. It is important to measure twice and ensure that the markings are precise to avoid misalignment. Once the cuts are made, the hardware is test-fitted to ensure a snug fit before being secured with screws.
Barn door hardware is typically sold as a complete kit, including tracks, wheels, and hangers. The installation begins with mounting the track to the wall, followed by attaching the wheels and hangers to the door. The hardware must be mounted securely to support the weight of the door, with EMTEK recommending a maximum door weight of 400 pounds. It is also important to ensure that the wall structure can support this weight.
Installation for Smart Lock Upgrades
EMTEK offers smart lock upgrades for various entry sets, including motorized SMART locks that are compatible with the Yale Access app. These upgrades allow users to control their locks remotely, set access schedules, and monitor activity in real time.
The installation process for smart lock upgrades includes the following steps:
Mounting the DoorSense Module: The DoorSense module is included in the EMPowered™ package and must be mounted within 1.5 inches of the edge of the door frame. It can be affixed using mounting screws or tape.
Connecting to the Yale Access Module: The DoorSense module must be aligned horizontally with the lock’s Yale Access module to ensure proper communication.
Programming the Smart Lock: The programming instructions are included in the installation guide and can also be accessed through the Yale Access app. This includes setting up user access codes, configuring lock schedules, and enabling notifications.
Testing the Smart Lock: After installation, the smart lock should be tested to ensure that it responds to commands from the app and that the DoorSense module is functioning correctly.
EMTEK also provides a 2-year warranty on electronic components and a 5-year warranty on brass finishes, with a limited lifetime warranty on mechanical components. This ensures that users can rely on the durability and performance of their smart lock upgrades.
Measuring and Preparing the Door
Proper measurement is a critical step in EMTEK door hardware installation. The door must be measured for thickness, backset, and spacing to ensure that the hardware will fit correctly. EMTEK provides detailed templates for most of its products, which can be used to mark the correct locations for the lock body, deadbolt, and latch.
For standard doors, the backset is typically 2-3/8" or 2-3/4", with EMTEK offering hardware in both sizes. For specialty doors, such as those with non-standard thickness or spacing, additional adjustments may be necessary. EMTEK provides mortise lock templates for such cases, which help ensure a proper fit.
It is also important to consider the door's alignment, as misaligned doors can cause the latch to bind or the deadbolt to fail. EMTEK’s EMPowered™ latch is designed to accommodate minor misalignments, with a tapered design that allows for smoother operation.
Tools and Materials Required
EMTEK’s installation guides list the tools and materials required for each type of hardware. These typically include:
Screwdrivers: Both flat-head and Phillips screwdrivers are needed for securing the hardware and adjusting the key cylinder.
Jigsaw or Multi-tool: Used for cutting notches in the door for pocket or barn door hardware.
Measuring Tape and Pencil: For marking the correct locations for the hardware.
Chisels and Sandpaper: For refining the cut edges and ensuring a snug fit.
Mounting Screws and Tape: For securing the DoorSense module and other components.
Strike Plates and Dust Box: For ensuring a clean and secure fit for the deadbolt and latch.
EMTEK also recommends using high-quality screws and tools to avoid damaging the hardware or the door. In some cases, extension kits may be required for extra-thick doors or drawers, which can be purchased separately.
Troubleshooting and Common Issues
Despite following the installation instructions carefully, users may encounter issues with their EMTEK door hardware. Common problems include misaligned deadbolts, stiff latches, and improper key cylinder function. These issues can often be resolved by adjusting the hardware or realigning the door.
If the deadbolt is not extending properly, it may be necessary to adjust the strike plate or realign the door jamb. Similarly, if the latch is binding or not returning smoothly, the door may need to be adjusted or the latch mechanism may need to be replaced.
For smart lock upgrades, users may experience connectivity issues or programming errors. In such cases, the Yale Access app can be used to troubleshoot and reconfigure the settings. EMTEK also offers customer support and replacement parts for most of its products.
Maintenance and Longevity
To ensure the longevity of EMTEK door hardware, it is important to perform regular maintenance and inspections. This includes checking for loose screws, worn components, and signs of wear or damage. EMTEK recommends lubricating the moving parts of the lock and latch periodically to maintain smooth operation.
For smart locks, it is also important to keep the firmware up to date and to monitor the battery level. EMTEK provides firmware updates through the Yale Access app, which can be used to enhance the security and functionality of the lock.
EMTEK also offers a range of replacement parts, including latch mechanisms, strike plates, and screws, which can be used to repair or upgrade the hardware as needed. These parts can be ordered directly from EMTEK or through an authorized dealer.
Conclusion
EMTEK door hardware is designed for durability, functionality, and ease of installation. With a wide range of products, including tubular entry sets, smart lock upgrades, and specialized hardware for pocket and barn doors, EMTEK offers solutions for both residential and commercial applications. The detailed installation guides provided by EMTEK ensure that users can install the hardware correctly and efficiently, with minimal risk of damage or misalignment.
Whether you are a DIY enthusiast, a homeowner, or a professional installer, EMTEK’s hardware is a reliable choice for securing and enhancing the functionality of your doors. By following the manufacturer’s instructions and using the appropriate tools and materials, you can ensure a smooth and successful installation.