EGR Fender Flare Installation Instructions and Best Practices

Fender flares are a popular enhancement for trucks, offering both aesthetic appeal and functional benefits. For users considering EGR Bolt On Look Fender Flares, it is essential to understand the installation process, preparation steps, and best practices to ensure a secure and long-lasting fit. Drawing from detailed instructions and manufacturer guidelines, this article provides a thorough overview of the installation procedure, focusing on the EGR Bolt On Look Fender Flares. The content is derived exclusively from the provided source material, ensuring accuracy and reliability.

Overview of EGR Bolt On Look Fender Flares

EGR Bolt On Look Fender Flares are designed to provide both style and protection for trucks. These flares extend the vehicle's fenders, covering up to 2 inches of tire tread and preventing damage from debris such as rocks, mud, and snow. Additionally, they help avoid legal issues in states that require tire coverage if the wheels extend beyond the wheel wells. These flares are manufactured using durable ABS plastic, which is UV resistant and rust proof. The design mimics the appearance of bolt-on installation without requiring any drilling into the vehicle.

Unlike many fender flares that require modification to the vehicle's body, the EGR Bolt On Look Fender Flares use factory holes and provided clips for installation. This ensures a straightforward and non-invasive setup. The flares are also customizable, allowing users to paint them to match their truck’s exterior for a seamless look.

Preparing for Installation

Before beginning the installation process, it is important to prepare the fender flares properly. This includes cleaning, sanding, and applying primer and paint if desired. The preparation steps are crucial for ensuring a smooth finish and proper adhesion.

Cleaning and Surface Preparation

The first step in preparing the fender flares is to clean them thoroughly. A common method involves using a solution of dish soap and water to remove any dirt or debris. After washing, the flares should be dried using a clean, lint-free cloth. Once dry, the surface should be sanded to improve adhesion for any paint or primer. A recommended grit range is 220 to 320, which helps create a uniform matte finish. This step is essential for ensuring that the paint adheres evenly and does not peel or chip over time.

After sanding, it is advisable to wipe the flares again with a solvent of choice to remove any oils or contaminants that may have accumulated during the sanding process. This ensures that the surface is free from any substances that could interfere with the adhesion of primer or paint.

Applying Adhesion Promoter and Primer

Following the cleaning and sanding steps, an adhesion promoter should be applied. This product helps ensure that the primer and paint bond effectively to the surface. It is important to mix the adhesion promoter thoroughly before application and follow the manufacturer’s instructions carefully. Once the adhesion promoter is dry, a 2-3 coat primer application is recommended. The primer should be mixed thoroughly before use, and most primers require an initial light coat followed by one to two medium coats. After applying the primer, it should be lightly sanded with 400–600 grit sandpaper to remove any imperfections. Care must be taken not to sand through the primer layer, as this could expose the base plastic and require additional primer application.

After the primer is dry and smooth, the flares should be cleaned again with dish soap and water, followed by a wipe-down with a clean, lint-free cloth to ensure no dust or particles remain on the surface.

Painting the Fender Flares

Painting the fender flares is an optional but highly recommended step, especially for users who want the flares to match their truck’s exterior or achieve a specific aesthetic. The painting process should be approached with care to avoid imperfections and ensure a professional-looking finish.

Painting Techniques and Drying Time

After the flares have been primed and cleaned, the painting process can begin. Users are advised to apply multiple thin coats of paint rather than one thick coat to avoid runs and ensure even coverage. It is important to follow the manufacturer’s instructions for the specific paint being used, including recommended drying times between coats. Typically, 24–48 hours is sufficient for the paint to cure before installation, although waiting up to a week is recommended for optimal results. This extended drying period helps prevent the paint from remaining soft and vulnerable to fingerprints or scratches.

During the curing process, the flares should be stored in a clean, well-ventilated area to avoid contamination or exposure to dust. It is also important to avoid handling the flares during this time to prevent smudges or imperfections on the painted surface.

Installation of EGR Fender Flares

Once the fender flares are fully prepared and cured, the installation process can begin. The EGR Bolt On Look Fender Flares are designed for easy installation, requiring no drilling into the vehicle. Instead, they utilize factory holes and provided clips to secure the flares in place.

Reading the Installation Manual

Before beginning the installation, it is important to thoroughly read the included installation manual. This document provides specific instructions for the particular model of fender flares and may include information on hardware requirements, assembly steps, and mounting procedures. Reading through the manual ensures that all necessary components are present and that the user is familiar with the installation process.

Some fender flares may require mild assembly of seals and faux fasteners before installation. If this is the case, users should carefully follow the instructions to avoid damaging the flares or the vehicle. Special attention should be paid to the painted surface to prevent scratches or other imperfections during the assembly process.

Mocking Up the Flares

Before securing the flares permanently, it is recommended to mock up the installation to ensure proper fit and alignment. This allows users to mark and drill any necessary mounting holes, if required. While the EGR Bolt On Look Fender Flares do not require drilling, this step may be necessary for other models or custom installations. During the mock-up phase, users can verify that the flares align correctly with the vehicle’s existing fenders and that there are no gaps or misalignments.

Once the flares are in the correct position, the final mounting can proceed. Users should follow the manufacturer’s instructions carefully to avoid damaging the flares or the vehicle. It is important to handle the flares with care, especially if they have been painted, to prevent smudges or scratches during installation.

Post-Installation Care and Considerations

After the fender flares have been installed, there are several considerations to ensure their longevity and performance.

Warranty and Long-Term Use

The EGR Bolt On Look Fender Flares are covered by a limited lifetime warranty, offering users peace of mind regarding the durability and quality of the product. This warranty reflects the manufacturer’s confidence in the product and ensures that any defects or manufacturing issues will be addressed. As with all automotive accessories, it is important to follow the manufacturer’s guidelines for use and maintenance to ensure the warranty remains valid.

The flares are designed to withstand harsh conditions, including exposure to UV light, extreme temperatures, and road debris. However, users should be aware that improper installation or maintenance may affect the performance and longevity of the product. Regular inspections are recommended to check for any signs of wear or damage that may require repair or replacement.

Legal Compliance and Safety

In addition to their aesthetic and functional benefits, EGR Fender Flares also serve a legal purpose. In certain states, it is illegal to have tires that extend beyond the wheel wells without proper coverage. The flares help ensure compliance with these regulations, reducing the risk of fines or legal issues. Users are encouraged to familiarize themselves with local laws to ensure that their vehicle modifications are in line with legal requirements.

From a safety perspective, the flares help protect the vehicle and other road users from potential damage caused by flying debris. This is particularly important for trucks with larger or wider tires, which are more likely to throw rocks, mud, or ice onto the sides of the vehicle. By covering the tire treads, the flares reduce the risk of damage to the truck’s body and other vehicles on the road.

Conclusion

EGR Bolt On Look Fender Flares offer a combination of style, durability, and functionality for truck owners. Designed for easy installation, these flares provide protection from road debris, enhance the vehicle's appearance, and help ensure compliance with local regulations. The installation process involves several steps, including cleaning, sanding, priming, painting, and final mounting, each of which plays a crucial role in the overall success of the project.

By following the manufacturer’s instructions and best practices, users can ensure that their fender flares are installed correctly and will perform as intended for years to come. Whether used for aesthetic purposes or as a legal requirement, EGR Fender Flares are a valuable addition to any truck modification project.

Sources

  1. Midwest Aftermarket: EGR Bolt On Look Fender Flares
  2. RealTruck: Everything You Need to Know About Fender Flares

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