For U.S. consumers and DIY enthusiasts seeking a reliable, weather-resistant enclosure solution for their 2-passenger golf carts, the DoorWorks Hinged Door Enclosure stands as a robust and versatile choice. Designed for popular models like the EZGO RXV, Club Car Precedent, Yamaha, and others, this enclosure system offers a vehicle-like experience with removable hinged doors, advanced sealing features, and a range of accessories that enhance both comfort and durability.
This guide provides a detailed and structured overview of the DoorWorks enclosure installation process, supported by insights from the provided documentation. It also highlights recommended accessories and best practices to ensure optimal performance and longevity of the system.
Overview of the DoorWorks Hinged Door Enclosure
The DoorWorks Hinged Door Enclosure is engineered to provide all-weather protection for 2-passenger golf carts. Its standout features include:
- Removable hinged doors for easy access and seasonal flexibility
- Powder-coated aluminum frame for durability and corrosion resistance
- Sunbrella or marine-grade vinyl fabric for UV resistance and fade-proof performance
- Integrated zippers on doors and windows for ventilation control
- Standout Latch system that allows doors to remain securely open during operation
- Universal compatibility with a wide range of cart models and configurations (e.g., golf bags, rear seats, utility boxes)
The enclosure is marketed as a DIY-friendly solution, with comprehensive instructions and support available for self-installation at home. It is particularly well-suited for golfers, universities, businesses, and government agencies that rely on carts for transportation in varied weather conditions.
Key Installation Steps for the DoorWorks Enclosure
The installation of the DoorWorks Hinged Door Enclosure requires careful preparation and adherence to the provided instructions. While the process is designed to be user-friendly, attention to detail ensures a secure and long-lasting fit.
1. Preparation and Pre-Installation Checks
Before beginning the installation, users should complete the following tasks to ensure a smooth process:
- Clean mounting surfaces: Wipe down the cart frame and any points of contact to remove dirt, grease, or debris. A clean surface ensures proper adhesion and reduces the risk of misalignment.
- Verify cart model compatibility: Confirm that the enclosure is designed for the specific cart model. The documentation indicates compatibility with a broad range of 2-passenger carts, including EZGO RXV, Club Car Precedent, Yamaha, and Onward.
- Ensure cart is on level ground: This helps prevent misalignment during installation and makes it easier to position and secure components.
- Gather necessary tools: Most installation tasks can be completed with basic hand tools (e.g., screwdrivers, pliers, wrenches). The documentation does not mention the need for power tools, indicating a focus on simplicity.
2. Frame Assembly and Mounting
The powder-coated aluminum frame is a critical structural component of the enclosure. The installation process involves the following steps:
- Assemble the frame components: The enclosure typically includes pre-cut and pre-drilled frame pieces that connect using hardware included in the package. Users are instructed to follow the provided instructions for proper alignment.
- Secure the frame to the cart: Frame attachment points are designed to align with the cart’s existing structure. Screws and latches are used to fasten the frame to the cart, ensuring it remains stable during use.
- Attach standout latches: These are essential for the Standout Latch system, which allows doors to remain securely open while driving. Proper placement and tightening are critical for the feature to function correctly.
3. Fabric Installation
Once the frame is mounted, the fabric panels are attached. The fabric is designed to be both durable and weather-resistant, with options for Sunbrella or marine-grade vinyl.
- Attach fabric to the frame: Panels are secured using hardware and latches, ensuring a snug fit. The documentation notes that the fabric is designed to eliminate wind gaps and provide an almost airtight seal.
- Adjust tension and alignment: Proper tension ensures that the fabric remains taut and does not sag or flap in the wind. Adjustments may be necessary depending on the cart model and environmental conditions.
4. Window and Zipper Installation
The enclosure includes zippers on the doors and windows, which allow for adjustable ventilation and entry.
- Install zippers according to instructions: Each zipper is designed for a specific location. Users are advised to follow the provided guide to ensure proper alignment and smooth operation.
- Test zipper functionality: After installation, users should test all zippers to confirm they open and close smoothly and remain secure in all positions.
5. Final Adjustments and Testing
After the enclosure is fully assembled, a final inspection and test are recommended to ensure all components function correctly.
- Check all latches and fasteners: Verify that latches, zippers, and hardware are secure and functioning as intended.
- Test door operation: Open and close the doors to confirm smooth movement and secure closure.
- Test Standout Latch system: Ensure that doors can be locked in the open position without wobbling or detaching.
- Inspect for gaps or misalignment: Adjust as needed to ensure a tight fit and optimal weather resistance.
Recommended Accessories for Enhanced Performance
The DoorWorks system offers a range of accessories that improve the user experience and extend the enclosure’s functionality. These include:
1. WindSeal Kit
The WindSeal Kit is designed to prevent drafts and cold air from entering through the gaps around the windshield. It installs quickly and is available in both vinyl and Sunbrella materials to match the enclosure color.
- Installation: The kit is applied above and below the windshield, conforming to the shape of the cart for a snug fit.
- Purpose: Eliminates cold air infiltration, improving comfort in variable weather conditions.
- Compatibility: Each cart model has a custom-designed WindSeal to ensure a proper fit.
2. DoorGuards
DoorGuards are designed to prevent tire damage caused by the enclosure doors. In high-wind situations, doors can slam against the rear tire area, causing the tire to rub against the fabric and potentially damage both the tire and the enclosure.
- Installation: DoorGuards are attached to the door frame after the fabric is installed.
- Functionality: They create a buffer zone that prevents the door from coming into contact with the tire.
- Effectiveness: The documentation notes that no tire rub issues have occurred after DoorGuards are installed.
3. Rubber Weather Stripping
Rubber Weather Stripping is used to seal the gaps between the door frame and door posts, creating a water and air barrier.
- Installation: The Velcro-backed strips are applied to the relevant areas, conforming to the cart's contours.
- Purpose: Enhances the enclosure’s weather resistance by sealing potential leak points.
- Compatibility: Designed to work with the DoorWorks frame and door design.
4. DryClub Golf Club Canopy
The DryClub Golf Club Canopy is a separate accessory that attaches to the back of the cart to protect golf clubs from the elements. It is designed to work with or without an enclosure and requires no drilling for installation.
- Installation: The canopy attaches to the back of the cart using existing mounting points.
- Purpose: Provides additional protection for golf clubs, which are often left exposed in the rear of the cart.
- Compatibility: Universal design allows it to fit most cart models.
Installation and Maintenance Considerations
The documentation emphasizes that DoorWorks accessories are designed for straightforward installation and minimal impact on the cart’s structure. Most accessories do not require permanent modifications, preserving the cart’s warranty and resale value.
Best Practices for Longevity
To ensure the enclosure performs optimally over time, users are advised to follow these maintenance and care practices:
- Clean the enclosure regularly: Wipe down the fabric and frame to remove dirt, mildew, and debris. The fabric is designed to resist stains and mildew, but regular cleaning extends its lifespan.
- Inspect for wear and tear: Check zippers, latches, and fabric for signs of damage. Replace or repair as needed.
- Reapply protective coatings if necessary: While the materials are UV and fade-resistant, applying a protective sealant can enhance durability in harsh environments.
- Store the enclosure properly in off-season: If the enclosure is not in use for an extended period, it should be stored in a dry, sheltered location to prevent deterioration.
Seasonal Adjustments
The removable hinged door design allows for easy seasonal adjustments. For example:
- Winter use: Install additional sealing accessories like the WindSeal Kit and Rubber Weather Stripping to improve insulation.
- Summer use: Use zippers and windows to increase airflow and reduce heat buildup.
- Transitioning seasons: Doors can be removed and reinstalled as needed, reducing wear on the enclosure and allowing for more flexible use of the cart.
Compatibility and System Requirements
The DoorWorks Hinged Door Enclosure is compatible with a wide range of 2-passenger golf cart models, including:
- EZGO RXV
- Club Car Precedent
- Yamaha Drive & Drive2
- ICON
- Evolution
- Carryall
- Star Car
The documentation confirms that the system is designed to fit carts with golf bags, rear-facing seats, or utility boxes, without requiring any customization. This makes it a versatile solution for a broad range of users.
Conclusion
The DoorWorks Hinged Door Enclosure is a high-quality, all-weather solution for 2-passenger golf carts. It combines durability, ease of installation, and a vehicle-like experience with removable doors and advanced sealing features. The system is designed for DIY installation and includes a range of accessories that enhance comfort, durability, and functionality.
By following the outlined installation steps and incorporating recommended accessories, users can maximize the performance and longevity of their enclosure. Whether used for recreational golfing, commercial operations, or university campuses, the DoorWorks system provides a reliable and weather-resistant solution for protecting both the user and the cart.
For U.S. consumers and DIY enthusiasts, the DoorWorks Hinged Door Enclosure represents a smart investment in comfort, protection, and long-term value.