The Daltile Quarry Tile 5" x 6" Matte Cove Base is a specialized porcelain tile designed to provide a clean, professional finish in both residential and commercial applications. Its matte surface, durable construction, and compatibility with thin-set installation methods make it a versatile and practical choice for kitchens, bathrooms, and other high-traffic spaces. When installed properly, this cove base ensures a smooth transition between walls and floors, enhancing both the aesthetic and functional aspects of tiling projects.
The installation of quarry tile requires specific techniques and materials due to its weight and size. According to industry guidelines, quarry tile is considered a heavy and large tile, which necessitates the use of high-performance adhesives and grouts to ensure longevity and structural integrity. These considerations are especially critical in commercial environments, such as kitchens, where frequent cleaning and heavy foot traffic are common. This article provides a detailed guide based on manufacturer specifications and industry best practices for the correct installation of the Daltile Quarry Tile 5" x 6" Matte Cove Base.
Understanding Daltile Quarry Tile Specifications
The Daltile Quarry Tile 5" x 6" Matte Cove Base is manufactured to exacting standards to ensure durability and aesthetic consistency. Key specifications include a 5-inch by 6-inch dimension, a matte finish, and a thickness of 12.7 mm. The tile is composed of porcelain, making it highly resistant to moisture, scratches, and wear. It is available in two color options—red and gray—which allows for flexibility in design and coordination with other tile selections.
The tile is packaged in boxes containing 44 units, with each box covering approximately 9.15 square feet of space. Given its weight of 59.4 pounds per box, careful handling is required during installation and transport. The product is designed for thin-set installation, a method that involves applying a layer of adhesive mortar to the substrate before setting the tile. This method is suitable for both commercial and residential applications, including kitchens and bathrooms, where durability and water resistance are essential.
The thin-set method is preferred for quarry tile due to its ability to provide strong adhesion and accommodate the tile's weight. It also minimizes the risk of slippage and ensures a level, even surface. The Daltile Quarry Tile is compatible with a variety of substrates, including concrete, cement board, and backer board, provided they are properly prepared and primed.
Preparing the Installation Area
Before beginning the installation of the Daltile Quarry Tile 5" x 6" Matte Cove Base, it is essential to prepare the substrate and the surrounding area. The first step involves ensuring that the substrate is clean, dry, and free from dust, oil, or any other contaminants that could interfere with the adhesion of the mortar. If the surface is uneven, it must be leveled using a self-leveling compound to prevent future issues such as cracking or uneven grout lines.
In commercial kitchens or other high-traffic environments, it is recommended to use a mortar with an "H" rating, such as MAPEI's Ultraflex LFT. This type of mortar is specifically formulated to handle the weight and stress associated with large and heavy tiles, ensuring a secure and long-lasting bond. In situations where rapid return to service is necessary, a rapid-setting product like MAPEI's Granirapid System can be used to expedite the curing process.
For optimal results, the tile should be set using a 1/4" x 3/8" (6 x 10 mm) trowel, and it is important to back-butter the tiles for full contact with the substrate. This method ensures maximum adhesion and reduces the risk of voids or gaps between the tile and the mortar. In high-traffic areas, full contact is especially critical, as heavy equipment or foot traffic can place significant pressure on the tiles.
Installation Process for Daltile Quarry Tile
The installation of the Daltile Quarry Tile 5" x 6" Matte Cove Base involves a series of precise steps to ensure a professional finish. The process begins with the layout of the tile, which should be planned carefully to ensure proper alignment and coverage. A minimum grout joint of 3/8" (10 mm) should be factored into the layout to accommodate the tile's size and allow for expansion.
Once the layout is established, the mortar is applied to the substrate using the recommended trowel size. The tile is then pressed firmly into the mortar, ensuring that it is level and properly aligned with adjacent tiles. It is important to use spacers to maintain consistent grout lines and prevent the tiles from shifting during the curing process.
The cove base is installed in the same manner, with particular attention paid to the curved edge that transitions between the wall and the floor. This edge should be carefully aligned to ensure a smooth and seamless transition. After the tiles are set, the excess mortar is removed using a clean, damp sponge, taking care not to disturb the tile's position.
Grouting and Finishing
After the mortar has fully cured, typically within 24 to 48 hours, the grouting process can begin. For the Daltile Quarry Tile 5" x 6" Matte Cove Base, a specialized epoxy grout such as MAPEI's Kerapoxy IEG CQ is recommended, especially in commercial kitchens where chemical resistance and hygiene are important. Epoxy grout is known for its durability, stain resistance, and ability to form a chemically inert surface that is easy to clean.
The grout is applied using a hard rubber float, and it is important to work in small sections to prevent the grout from drying before it can be properly pressed into the joints. Excess grout is removed using a grouting sponge, and it is recommended to use plenty of water during the cleaning process. Some installers find that adding a small amount of dishwashing liquid to the first bucket of water helps to break down the grout haze and make the cleaning process more effective.
Once the grout has been applied and cleaned, a white scrubbing pad (such as the one included with MAPEI's Kerapoxy IEG CQ) can be used to remove any remaining haze from the tile surface. The tile is then wiped diagonally with a grouting sponge wrung in clean water, followed by a final pass with a microfiber cloth to ensure a clean and polished finish.
Maintenance and Longevity
The Daltile Quarry Tile 5" x 6" Matte Cove Base is designed to provide long-lasting performance in both residential and commercial environments. However, regular maintenance is essential to preserve its appearance and functionality. In commercial kitchens, where the tile is exposed to frequent cleaning and potential chemical exposure, it is important to use non-abrasive cleaning agents and avoid harsh solvents that could degrade the grout or tile surface.
Periodic inspections should be conducted to check for signs of wear, such as cracks, chips, or loose tiles. If any issues are identified, they should be addressed promptly to prevent further damage. In high-traffic areas, it may be necessary to regrout or repair the tile surface to maintain a safe and hygienic environment.
One of the advantages of quarry tile is its slip-resistant surface, which is often enhanced by the inclusion of abrasive grains or ridges. This feature is particularly important in wet or greasy environments, where slip hazards are a concern. In such cases, it is recommended to use a grout with a textured finish to further improve traction and reduce the risk of accidents.
Conclusion
The Daltile Quarry Tile 5" x 6" Matte Cove Base is a durable and aesthetically pleasing option for a wide range of applications, from residential kitchens and bathrooms to commercial environments such as food-processing facilities and breweries. Its matte finish, porcelain construction, and compatibility with thin-set installation make it a practical choice for those seeking both functionality and style.
When installed correctly using high-quality materials and following industry best practices, this tile can provide a long-lasting and low-maintenance solution. The use of an "H" rated mortar, rapid-setting products in time-sensitive projects, and epoxy grout in high-traffic or chemically demanding environments are all key factors in ensuring a successful installation.
Whether used in a residential setting or a commercial kitchen, the Daltile Quarry Tile 5" x 6" Matte Cove Base is a reliable and versatile option that can enhance the appearance and performance of any tiling project.