The Curtis Cab is a modular, weather-protected vehicle cover designed to be installed on a wide range of utility and commercial vehicles. Proper installation of this cab is essential to ensure long-term durability, correct functionality, and safety for the user. This article outlines the critical assembly, installation, and maintenance procedures for the Curtis Cab, based on the official installation manual provided by the manufacturer. The information is structured to guide users through the step-by-step process, with a focus on alignment, sealing, and optional accessory integration.
Overview of Curtis Cab Design and Components
The Curtis Cab is designed as an adjustable, multi-component system that must be tailored to fit the specific vehicle it is being installed on. Due to variations in vehicle models and configurations, the cab requires careful alignment of its structural and functional parts. According to the manual, the cab includes several key components such as the windshield, rear panel, roof, console, and wiper systems. Each part must be installed in a specific sequence to ensure proper operation and weather resistance.
One of the primary design considerations is the use of rubber seals and lubricants to facilitate installation and provide long-term protection against the elements. The manual recommends using silicone or Armor All protectant/lubricant on the perimeter rubber seal of the rear panel to ease installation and ensure a tight fit.
Vehicle Preparation and Initial Installation Steps
Before beginning the cab installation, it is crucial to prepare the vehicle properly. The first step involves removing the original equipment screws from the vehicle floorboard. Specifically, three (3) T27 Torx screws must be removed from each side, totaling six (6) screws. These screws are self-tapping and were originally installed at the factory. The manual instructs users to save these screws for reinstallation during a later step in the process.
Another critical note is a safety warning regarding the windshield position. The manual explicitly states: "Do not travel with the windshield in the full open position." This warning is reiterated in multiple sections of the manual, emphasizing the importance of securing the windshield during transport to prevent damage or misalignment.
Installation of the Rear Panel and Roof Assembly
The rear panel installation is a crucial step that requires attention to detail. As noted in the manual, the perimeter rubber seal of the rear panel must be lubricated with a non-flammable silicone or Armor All-type product. This facilitates the panel’s attachment to the cab and helps ensure a tight, weather-resistant seal. The lubricant should be applied evenly and carefully to avoid oversaturation or dripping.
The roof and console assembly also requires specific attention. The driver’s side wiper wire must be positioned below the front tubular frame as shown in the reference figure. If the user chooses to install an optional passenger’s side wiper, the same positioning rule applies. This ensures that both wiper arms operate within the designated sweep range and do not interfere with each other during operation.
Wiper Installation and Configuration
A key functional component of the Curtis Cab is the windshield wiper system. The cab is supplied with one driver’s side wiper. A second wiper is available as an optional accessory. The manual provides detailed instructions for installing the wiper kit. Users are advised to follow the instructions included in the wiper kit to ensure proper installation and operation.
If a second wiper is installed, the manual emphasizes the importance of verifying that both wipers have a maximum 85-degree sweep angle. This prevents potential interference between the wipers and ensures smooth, synchronized operation. Failure to adhere to this requirement could result in reduced visibility or mechanical failure of the wiper system.
Additional Installation Considerations
Several other installation details are outlined in the manual to ensure a complete and properly functioning cab. For instance, the manual includes a procedure for installing nut covers. Specifically, four (4) nut covers must be installed on the locknuts inside the cab, which are located on the front windshield hinge bolts. This step is important for maintaining the structural integrity of the cab and preventing loosening over time.
Another notable feature is the hip restraint tube, which is referenced in the manual. A bent tab without a hole must be slid into the receiving slot to secure the component properly. This detail is repeated in multiple sections, indicating its importance in the overall assembly process.
Safety and Transport Recommendations
The manual includes several safety-related recommendations for users. One of the most important is the warning against traveling with the windshield in the fully open position. This could lead to improper sealing, increased risk of damage, or even structural failure of the cab during transit.
In addition, the manual advises that when a cab is installed, the vehicle should be trailered facing backwards. This recommendation is likely intended to reduce aerodynamic drag and prevent potential misalignment or damage during transport.
Optional Accessories and Upgrades
The Curtis Cab offers a range of optional accessories that can enhance its functionality. These include:
- Passenger’s side wiper: Provides improved visibility in certain driving conditions.
- Work lights: Useful for lighting work areas or tasks performed in low-light environments.
- Strobe light: May be used for visibility or emergency signaling.
These accessories are not included in the standard cab purchase and must be ordered separately. The manual notes that a second wiper is available as an additional option and must be installed according to the included instructions.
Maintenance and Troubleshooting
While the manual primarily focuses on installation, it does include a few maintenance-related tips. For example, users are advised to clean the windshield and other components using mineral spirits and a cotton cloth or chamois. This helps remove grease and oil that could affect visibility or seal integrity.
The manual also provides a customer service hotline number for assistance: 1-800-343-7676 (ext. 1). Users are encouraged to contact this number for help with installation or any technical concerns.
Conclusion
The Curtis Cab is a robust, modular vehicle cover that requires careful and methodical installation to ensure optimal performance and durability. The official installation manual provides detailed instructions on the preparation of the vehicle, installation of the cab components, and configuration of optional accessories. Key considerations include the use of lubricants for the rear panel seal, correct positioning of wiper wires, and adherence to safety warnings regarding windshield positioning and vehicle transport.
By following the manufacturer’s guidelines, users can achieve a well-fitted, weather-resistant cab that enhances the functionality and usability of their vehicle. The manual emphasizes the importance of precision in each step of the installation process, particularly when aligning components and ensuring proper sealing.