When outfitting a vehicle for towing, one of the most critical components is the trailer brake control system. For Ford Explorer models from 2011 to 2019, the Tekonsha Brakeman® IV Time-Delay Brake Controller and compatible wiring harnesses provide a reliable and user-friendly solution. These products are designed for quick installation and seamless integration into existing vehicle electrical systems, especially when the factory wiring is insufficient or damaged.
This article provides a detailed, step-by-step guide based on information from official product descriptions and manufacturer specifications. It covers the key features of the Tekonsha Brakeman IV brake controller and the associated wiring harnesses, discusses compatibility and installation procedures, and outlines the benefits of using these components to upgrade a Ford Explorer’s trailer wiring system.
Understanding the Tekonsha Brakeman IV Brake Controller
The Tekonsha Brakeman IV is a time-delay brake controller designed for trailers with one to four axles. It is a popular choice among vehicle owners looking to upgrade their towing capabilities without requiring extensive modifications to the vehicle's electrical system. The controller is known for its compact design, ease of use, and advanced safety features.
Key features include:
- Small, compact design that saves space in the vehicle interior.
- Digital display showing output and sync settings, as well as warning indicators for brake overload or short circuits.
- Push-button adjustment for setting output and sync levels, eliminating the need for manual calibration.
- Plug-and-play connectivity, enabling quick and straightforward installation without soldering or splicing.
- Advanced internal circuit protection to safeguard against electrical faults and short circuits.
- Mounting flexibility, allowing installation in any direction depending on the vehicle layout.
- Compatibility with 12-volt negative ground systems, which is standard for most modern vehicles.
The Brakeman IV is manufactured by Tekonsha, a reputable brand in the towing and trailer control industry. The controller is specifically designed for use with the Trailer Brake Controller Wiring Harness, which connects the controller to the vehicle’s electrical system and the trailer’s brakes.
Trailer Brake Controller Wiring Harness Overview
The Trailer Brake Controller Wiring Harness is an essential component that connects the Tekonsha Brakeman IV to the vehicle’s electrical system and the trailer’s brakes. It is designed to be used with the Brakeman IV and is compatible with Ford Explorer models from 2011 to 2019, particularly those not pre-wired for trailer towing.
Key features of the wiring harness include:
- Plug-and-play design, which allows for quick and easy installation.
- Compatibility with 2-plug brake controls, identified by the Plug & Play logo.
- Mounting bracket and OEM 7-way connectors, including all necessary screws and nuts for secure installation.
- Upgrades from 4-Flat to 6 or 7-Way connectors, accommodating more complex trailer configurations.
- Designed for 12-volt negative ground systems, which is standard in most vehicles.
The wiring harness is manufactured by Tow Ready, a trusted brand in towing solutions. It includes an attractive point-of-purchase packaging, which is beneficial for retail display and storage before installation.
Installation Considerations and Fitment
Before proceeding with installation, it is crucial to verify that the Tekonsha Brakeman IV and the associated wiring harness are compatible with the specific Ford Explorer model. The documentation provided confirms that the products are suitable for Ford Explorer models from 2011 through 2019. These models are often not pre-wired for trailer towing, making the installation of a wiring harness and brake controller necessary for proper functionality.
The installation process is intended to be user-friendly and can be completed in a matter of minutes without the need for specialized tools or extensive technical knowledge. The wiring harness connects directly to the standard factory connector on the vehicle, allowing for seamless integration with the existing electrical system.
For vehicles not pre-wired for trailer towing, the wiring harness effectively upgrades the factory wiring from a 4-Flat configuration to a 6 or 7-Way connector. This upgrade is essential for supporting more advanced trailer brake systems and ensuring optimal performance and safety.
Step-by-Step Installation Guide
The installation of the Tekonsha Brakeman IV and the associated wiring harness involves several key steps. While the documentation does not provide a detailed, step-by-step installation manual, the information from the source materials can be used to outline a general installation process.
1. Gather Necessary Tools and Components
Before beginning installation, ensure that the following items are available:
- Tekonsha Brakeman IV Brake Controller
- Trailer Brake Controller Wiring Harness (with mounting bracket and 7-way connectors)
- Screws and nuts (included with the wiring harness)
- Vehicle with a 12-volt negative ground system (standard for Ford Explorer models from 2011–2019)
No additional tools are required for installation, as the components are designed for plug-and-play functionality.
2. Locate the Vehicle’s Factory Connector
The wiring harness is designed to connect directly to the standard factory connector in the vehicle. This connector is typically located near the rear of the vehicle, either under the tailgate or in the trunk area. Locate this connector and ensure that it is accessible and free of debris.
3. Install the Mounting Bracket
The mounting bracket is used to secure the electrical connector to the vehicle’s frame. To install the bracket:
- Position the bracket in a suitable location, ensuring that it is secure and does not interfere with vehicle components.
- Use the included screws and nuts to fasten the bracket to the vehicle’s frame.
- Ensure that the bracket is level and stable to prevent movement during towing.
4. Connect the Wiring Harness
The wiring harness includes a 7-way OEM connector that must be connected to the vehicle’s factory connector. To connect the harness:
- Align the 7-way connector with the factory connector.
- Plug the harness into the factory connector until it is fully seated.
- Verify that the connection is secure and that there is no visible damage to the wiring.
Once connected, the wiring harness is ready to interface with the Tekonsha Brakeman IV controller.
5. Install the Tekonsha Brakeman IV Controller
The Brakeman IV controller is installed using the plug-and-play feature. The controller includes a built-in port on the back that accepts the wiring harness. To install the controller:
- Locate a suitable mounting location in the vehicle, typically on the dashboard or near the driver’s seat for easy access.
- Use the included mounting hardware to secure the controller in place.
- Connect the brake control end of the wiring harness to the back of the controller.
- Ensure that the connection is secure and that the controller is mounted in a stable position.
6. Configure and Test the Controller
After installation, the Brakeman IV controller must be configured to ensure optimal performance. The controller features a digital display that allows users to adjust the output and sync settings using push-button controls. These settings determine how the trailer brakes respond to the vehicle’s braking actions.
To configure the controller:
- Turn on the vehicle and the Brakeman IV controller.
- Use the push-button controls to adjust the output and sync settings.
- Test the trailer brakes by gently applying the vehicle’s brakes and observing the response.
If the controller detects a brake overload or short circuit, the digital display will indicate the issue. In such cases, the wiring harness should be inspected for damage or loose connections.
Benefits of Using Tekonsha Brakeman IV and Compatible Wiring Harness
Using the Tekonsha Brakeman IV and the associated wiring harness offers several benefits for Ford Explorer owners who frequently tow trailers.
1. Enhanced Safety
The Brakeman IV controller improves safety by ensuring that the trailer brakes respond accurately to the vehicle’s braking actions. The time-delay feature allows for gradual application of the trailer brakes, reducing the risk of sudden stops and skidding.
2. Ease of Installation
The plug-and-play design of both the Brakeman IV and the wiring harness makes installation straightforward and accessible to users with minimal technical knowledge. The components require no soldering, splicing, or advanced tools, allowing for quick setup.
3. Compatibility with Modern Vehicles
The products are compatible with Ford Explorer models from 2011 to 2019, which are not pre-wired for trailer towing. The wiring harness upgrades the factory wiring to support 6 or 7-way connectors, accommodating more complex trailer configurations.
4. Durable and Reliable Performance
Both the Brakeman IV and the wiring harness are built to withstand the rigors of regular towing. The advanced internal circuit protection in the controller safeguards against electrical faults, while the high-quality connectors in the wiring harness ensure a stable and durable connection.
5. User-Friendly Interface
The Brakeman IV features a digital display that provides real-time feedback on output and sync settings. The push-button controls allow for easy adjustments, eliminating the need for manual calibration or complex settings.
Conclusion
The Tekonsha Brakeman IV Time-Delay Brake Controller and the associated Trailer Brake Controller Wiring Harness are essential components for Ford Explorer models from 2011 to 2019. These products provide a reliable, user-friendly solution for upgrading a vehicle’s trailer brake system without requiring extensive modifications. The installation process is designed to be simple and efficient, making it accessible to users with varying levels of technical expertise.
By using the Brakeman IV and the wiring harness, vehicle owners can enhance the safety, performance, and compatibility of their towing systems. The products are specifically engineered for 12-volt negative ground systems and support a wide range of trailer configurations, making them a versatile choice for a variety of towing needs.