The Leisure Concepts CoverMate III is a mechanical hot tub cover lifter designed to assist users in safely and efficiently raising and lowering their spa covers. With a focus on durability, ease of installation, and user safety, the CoverMate III offers a range of components that work together to provide a reliable lifting solution. This article provides a detailed overview of the installation process, hardware components, and safety considerations based on official manuals and technical documentation.
Overview of the CoverMate III System
The CoverMate III system is composed of several key components that must be installed correctly to ensure smooth operation and safety. These include mounting brackets, pivot arms, support arms, a wind lock bar, rubber sleeves, and optional accessories such as the TowelMate and bracket covers. The device is constructed to handle standard spa cover sizes and weights, and it is compatible with both manual and hydraulic lifting systems depending on the model.
One notable safety feature of the CoverMate III is the inclusion of a Wind Lock Bar, which can be installed on either side of the spa to prevent the cover from being blown over in high wind conditions. The manual also emphasizes that the device should not be used when wind speeds exceed 10 mph, as this could pose a risk of injury due to the cover falling onto a user.
Installation Process
The installation of the CoverMate III involves a series of steps that require attention to detail and proper tool usage. Below is a detailed breakdown of the installation procedure as outlined in the provided source materials.
Step 1: Positioning the Spa Cover
The first step in the installation process is to position the spa cover correctly on the spa. The cover should be in the closed position, and all four corners must be properly aligned and square on the spa. This ensures that the lifting mechanism will operate smoothly and without unnecessary strain on the components.
Step 2: Mounting the Brackets
Once the cover is in place, the next step is to position the mounting brackets. The brackets must be secured to the deck using 5/16" x 1 1/2" lag bolts with washers. It is important to pre-drill the holes with a 1/8" drill bit to prevent splitting the wood or damaging the deck material. The brackets serve as the foundation for the pivot arms and must be installed securely to ensure stability.
Step 3: Installing the Pivot Arms and Support Arms
The CoverMate III is equipped with pivot arms that allow the cover to rotate smoothly during lifting and lowering. The pivot arms must be installed with care, as they are responsible for transferring the lifting force from the brackets to the cover. The left and right support arms are inserted into the pivot arms, with the left side featuring a pivot arm with stop studs that must be aligned with the chosen side of the Wind Lock Bar.
After the pivot arms are in place, the long end of the support arm is laid on top of the cover, parallel to the hinge, approximately 1/2" away. A U-shaped retainer clip is inserted between the two halves of the cover, ensuring that the horizontal part rests against the underside of the hinge. This step is critical to maintaining the alignment of the cover during operation.
Step 4: Installing the Wind Lock Bar
The Wind Lock Bar is a crucial safety component that must be installed on either side of the spa. This bar is designed to prevent the cover from being blown over in high wind conditions. The rubber sleeve is attached to the end of the pivot arm that connects to the Wind Lock Bar, ensuring that the cover remains securely in place when the device is not in use.
Step 5: Attaching the Gas Shocks
If the CoverMate III is equipped with gas shocks, these must be installed with care. The shocks should be attached to the ball studs on the cover, and the black body of the shock must be positioned on top. This orientation is important for proper function and safety. The gas shocks provide additional lifting assistance, making it easier to raise and lower the cover.
Step 6: Installing the TowelMate and Bracket Covers
The TowelMate is an optional accessory that can be attached to the preferred side of the CoverMate III. It is installed by snapping it into place and securing it with a self-tapping screw. This accessory provides a convenient place to store towels or other items while using the spa.
Bracket covers are also optional but are recommended for both aesthetic and protective purposes. The left and right bracket covers are snapped onto the brackets and help to protect the hardware from the elements. These covers are available in both large and small sizes to fit the specific mounting brackets used in the installation.
Component Specifications and Part Numbers
The CoverMate III includes a variety of components, each with a specific part number and function. The following table provides an overview of the key parts and their quantities:
| ITEM | PART # | DESCRIPTION | QTY |
|---|---|---|---|
| A | 100028 | Support Arm W/Retainer - Right - 20" x 40" | 1 |
| B | 100029 | Support Arm W/Retainer - Left - 20" x 40" | 1 |
| C | 100002 | Foam Grip 8" | 2 |
| D | 100003 | Center Coupler 3'7" x 1-18" | 1 |
| E | 100022 | Pivot Arm 2'7" x 1-14" | 2 |
| G (L) | 100503 | Bracket - Left | 1 |
| G (R) | 100504 | Bracket - Right | 1 |
| AA (L) | 100568 | Bracket Cover Large - Left | 1 |
| AA (R) | 100596 | Bracket Cover Large - Right | 1 |
| BB (L) | 100569 | Bracket Cover Small - Left | 1 |
| BB (R) | 100597 | Bracket Cover Small - Right | 1 |
| I | 100008 | TowelMate | 1 |
| Y | 100274 | Wind Lock Bar | 1 |
| Z | 100245 | Shock - CMIII | 2 |
| F | 100344 | Bushing 8825" Thick | 4 |
| K | 100026 | 3/8 x 2-3/4" Hex Cap Screw | 4 |
Each of these components plays a specific role in the overall functionality of the CoverMate III. The support arms and pivot arms are essential for lifting the cover, while the wind lock bar and rubber sleeve provide additional safety features. The TowelMate and bracket covers are optional but are recommended for convenience and durability.
Safety Considerations
The CoverMate III includes several safety features designed to prevent accidents and ensure user safety. One of the most important safety instructions is the warning against using the device in high wind conditions. The manual explicitly states that the device should not be used when wind speeds exceed 10 mph, as this can cause the cover to be blown over and potentially injure a user.
In addition to the wind lock bar, users are advised to regularly inspect the hardware for signs of wear or damage. Any loose bolts, cracked components, or malfunctioning gas shocks should be addressed immediately to prevent accidents. It is also important to ensure that the cover is properly aligned and that the lifting mechanism operates smoothly without resistance.
Maintenance and Troubleshooting
To ensure the long-term performance of the CoverMate III, users should perform routine maintenance checks. This includes tightening any loose bolts, lubricating the pivot points, and inspecting the rubber seals and gas shocks for signs of wear. If the cover becomes difficult to lift or lower, users should check for obstructions or misalignments in the mechanism.
Common issues that may arise include: - Difficulty in lifting or lowering the cover - Unusual noises during operation - Loose or missing hardware - Malfunctioning gas shocks
If any of these issues occur, users are advised to consult the manufacturer’s instructions or contact customer support for assistance. In some cases, replacing worn or damaged components may be necessary to restore the device to full functionality.
Additional Installation Tips
While the official installation instructions provide a step-by-step guide, there are a few additional tips that can help users achieve a successful installation: - Always use the recommended tools and fasteners to avoid damaging the hardware or the spa deck. - Ensure that the spa cover is clean and free of debris before installation to prevent scratches or damage. - Double-check all measurements and alignments to ensure that the device is installed correctly. - If the user is unsure about any part of the installation, it is advisable to seek assistance from a qualified professional or the manufacturer’s customer support.
Conclusion
The Leisure Concepts CoverMate III is a reliable and user-friendly hot tub cover lifter that offers a range of features designed to enhance both safety and convenience. With careful installation and regular maintenance, the device can provide years of trouble-free operation. By following the detailed steps outlined in the official manuals, users can ensure that their CoverMate III functions smoothly and safely. Whether used with gas shocks, hydraulic systems, or manual lifting, the CoverMate III is a valuable addition to any hot tub setup.