Cannonball Track Systems offer a versatile and durable solution for sliding doors and windows in various building applications, including agricultural structures, garages, and utility sheds. With multiple track styles—such as Round Track, Keyhole Track, and Square Track—each designed for specific use cases and compatibility with various trolleys and brackets, proper installation is critical to ensure smooth operation, longevity, and structural integrity. This guide provides a detailed, step-by-step overview of the installation process, based on the specifications and recommendations outlined in the provided documentation.
Overview of Cannonball Track Systems
Cannonball Track Systems are engineered to accommodate a wide range of sliding door and window configurations. The system includes multiple track styles, trolleys, and brackets that can be combined to suit different materials and loads. Key components include:
- Track Types: Round Track, Keyhole Track, and Square Track.
- Trolleys: Pendant Bolt, Strap, and Double Truck Trolleys.
- Brackets: Face Mount, Track and Cover, and Universal Double Brackets.
Each component is designed to work in concert to provide a stable, long-lasting sliding mechanism. For example, Round Track is self-cleaning and offers smoother operation, while Keyhole Track provides flexibility in bracket placement and is commonly used in both wood and metal frame construction.
Selecting the Right Track and Components
Before beginning installation, it is essential to choose the appropriate track style, trolley type, and bracket configuration based on the project requirements. The documentation provides the following guidance:
- Track Thickness and Length: Keyhole Track is available in 14-gauge steel and is stocked in 8’ to 20’ lengths (every even foot). It can accommodate doors up to 2-1/2” thick with various bracket options.
- Trolley Types:
- Pendant Bolt Trolleys are adjustable for easy fitting and are ideal for horizontal installation.
- Strap Trolleys are suitable for wood panel doors and feature front and back straps for secure attachment.
- Double Truck Trolleys are recommended for heavy-duty applications, supporting door weights up to 1200 pounds.
The choice of trolley depends on the door material, weight, and the desired level of adjustability. For example, the T714876 Derlin Trolley with front and back strap is ideal for wood panel doors, while the T5330 and T5332 models are top and side adjustable, respectively, for Round Track systems.
Installation Steps for Cannonball Track Systems
Step 1: Prepare the Structure
Before installing the track, ensure the building is prepared. This includes:
- Measuring the door or window opening accurately.
- Ensuring the header board or mounting surface is level and secure.
- Clearing the area of debris and obstructions.
The header board is a critical component for track installation. For Keyhole Track systems, the header must be designed to accommodate the Face Mount Brackets, which feature an integral rivet that interlocks into the keyhole slot.
Step 2: Install the Track
Track installation is a critical step that ensures smooth operation and structural stability. The documentation provides the following guidance:
Keyhole Track Installation:
- The track is installed using Face Mount Brackets, which are tapped into the keyhole slots of the header board.
- Brackets are spaced every 12” on center to support the weight of the door.
- For bypass sliding door configurations, the Universal Double Bracket allows two lengths of track to be installed in parallel.
Round Track Installation:
- Round Track is self-cleaning and offers smoother operation than Keyhole Track.
- Trolleys for Round Track come with either steel or Delrin wheels.
- The Track and Cover Bracket (TTC) is used to accommodate track cover additions on doors up to 2-1/2” thick.
Step 3: Mount the Trolleys
Trolleys must be mounted securely to the door or panel to ensure proper sliding function. The following steps are recommended:
- Strap Trolleys are attached to the front face of wood panel doors using bolts that pass through the panel for a solid hold.
- Pendant Bolt Trolleys are installed through the top of the horizontal, allowing for four-direction adjustment (up, down, in, and out).
- Double Truck Trolleys are ideal for heavy doors and are installed on Heavy Duty Tubular Track with Universal Bracketry. Each trolley features four wheels and supports door weights up to 1200 pounds.
It is important to ensure that trolleys are aligned correctly and spaced evenly along the track to prevent binding or misalignment.
Step 4: Secure the Door or Panel
Once the track and trolleys are in place, the door or panel can be attached. The documentation provides the following guidance:
- For steel frame doors, Double Truck Trolleys are recommended for their ability to handle heavy loads.
- For wood panel doors, Strap Trolleys (T714876, T5330, T5332) provide a secure attachment with front and back straps.
- An optional plate can be installed just below the top girt to prevent bolt hole distortion.
After mounting the door or panel, it is important to test the sliding function to ensure smooth operation. Adjust the trolleys as needed for proper alignment.
Step 5: Add Optional Components
Cannonball Track Systems offer several optional components to enhance functionality and aesthetics:
- Track Covers: These are compatible with doors up to 2-1/2” thick and can be added using Track and Cover Brackets.
- J-Channel and Screens: These are optional for sliding windows and provide additional utility for airflow and protection.
- Universal Double Bracket: Ideal for bypass sliding door configurations, this bracket supports doors over 600 pounds and can be used as an end bracket, intermediate bracket, or splice collar.
Each optional component must be installed according to the manufacturer’s specifications to ensure compatibility and performance.
Maintenance and Troubleshooting Tips
Proper maintenance is essential to extend the lifespan of a Cannonball Track System. The documentation suggests the following practices:
- Lubrication: Apply a light coat of lubricant to the track and trolley wheels to reduce friction and prevent wear.
- Cleaning: For Round Track systems, the self-cleaning design helps reduce the need for frequent maintenance. However, debris should be removed periodically to ensure smooth operation.
- Adjustments: If the door binds or binds during operation, check the trolley alignment and adjust as necessary. Pendant Bolt Trolleys offer four-way adjustability for fine-tuning.
In the event of malfunction, such as a misaligned door or noisy operation, the following troubleshooting steps may be helpful:
- Check Trolley Alignment: Ensure that the trolleys are evenly spaced and aligned with the track.
- Verify Bracket Spacing: Brackets should be spaced every 12” on center for optimal support.
- Inspect for Debris: Clean the track and trolley wheels to remove any dirt or obstructions.
If the issue persists, it may be necessary to replace worn trolleys or brackets, or consult the manufacturer for further assistance.
Conclusion
Cannonball Track Systems provide a reliable and customizable solution for sliding doors and windows in a variety of applications. With multiple track styles, trolleys, and brackets available, users can tailor the system to their specific needs. Proper installation, including accurate measurements, secure bracket placement, and correct trolley alignment, is essential for optimal performance. Regular maintenance and troubleshooting can further ensure long-term functionality and durability.
By following the step-by-step installation guide and utilizing the optional components as needed, users can achieve a smooth, efficient sliding mechanism that meets both functional and aesthetic requirements. Whether used in agricultural buildings, garages, or utility structures, the Cannonball Track System offers a versatile and durable solution for sliding door and window applications.