Camso track systems are designed to enhance the performance of all-terrain vehicles (ATVs) and side-by-side (SxS) utility task vehicles (UTVs) in challenging environments such as deep snow and mud. These systems improve traction, mobility, stability, and flotation, allowing users to navigate difficult terrains safely and effectively. The installation and maintenance of Camso track systems require careful attention to detail and adherence to technical specifications outlined in official manuals and installation guidelines.
This article provides a comprehensive overview of the key steps, tools, and precautions involved in installing Camso track systems, drawing from official documentation, technical manuals, and installation guidelines. The focus is on ensuring users have the knowledge and resources necessary to perform installations safely and efficiently.
Preparing for Installation
Before beginning the installation of a Camso track system, it is essential to gather all necessary tools and components. According to installation guidelines provided in the Camso documentation, the following tools are typically required:
- Floor jack
- Stands
- Drill
- Screwdriver
- Wrench
- Measuring tape
Optional tools, such as specialized kits developed by Camso, may also be available through authorized dealers. These tools can help streamline the installation process and reduce the time required for setup. Additionally, it is recommended to work on a flat surface and use a jack with appropriate stands for safety and ease of access.
The installation process can vary in duration depending on the user's experience and the tools available. A first-time installation may take longer due to the need to reference instructions, while subsequent installations can typically be completed in about two hours. Without the proper tools, the process may take up to half a day. It is also advised to work with another person to make the installation faster and more efficient.
Installation Steps and Technical Specifications
The installation of Camso track systems involves several key steps, beginning with the preparation of the vehicle and the installation of rear and front components. According to the technical specifications provided in the official Camso documentation, the following procedures should be followed:
Set Up the Vehicle and Tools: Position the vehicle on a flat, stable surface and use a floor jack and stands to lift it for safe access to the undercarriage. Ensure all necessary tools are within reach.
Install the Rear Track System: Begin by installing the rear track system, as recommended in the installation guidelines. This includes attaching the track to the rear wheels and ensuring proper alignment with the vehicle frame. Use the recommended torque specifications for each bolt and grade. These specifications are typically indicated on a sticker affixed to the vehicle frame.
Install the Front Track System: After the rear system is in place, move on to the front. The front bracket kit should be installed according to the exploded view diagrams in the user manual. Pay close attention to the anti-rotation brackets and front covers to ensure the system remains stable and secure.
Torque and Alignment: Once both front and rear systems are installed, apply the correct torque to all bolts using a torque wrench. Use a thread locker (such as Loctite 262 or an equivalent) at specified points indicated in the manual. After tightening, verify the alignment of the tracks to ensure they are parallel and level.
Final Adjustments: After installation, perform a basic tuning check. This includes verifying the angle of attack on the front systems and adjusting the tension rod spring as needed. It is also important to ensure that the track tension is set correctly, as outlined in the adjustment guidelines.
Safety and Reassembly: Throughout the installation process, safety precautions should be observed. Wear appropriate safety equipment and avoid using metal chains or cables that could damage the rubber tracks. Once all components are installed and adjusted, lower the vehicle and remove the jack and stands.
Post-Installation Adjustments and Maintenance
After the initial installation, it is crucial to perform post-installation adjustments to ensure optimal performance. The following steps are typically recommended:
Track Tension and Alignment: After the first use, check the track tension and alignment. Apply light pressure to the front of the track to ensure it remains flat on the ground. Adjust the tensioner as needed to maintain proper alignment and reduce wear.
Anti-Rotation Stroke Check: Verify that the anti-rotation stroke of the front and rear systems is within the recommended limits. Exceeding this stroke can lead to system or vehicle failure. Always ride on terrain that fully supports the track system to avoid excessive stress.
Operating in Different Conditions: When operating in water or mud, take care to avoid short turning radius maneuvers and spot turns, as these can lead to debris ingestion and high torque loading. If the vehicle becomes stuck, clear as much material from the undercarriage as possible before attempting to move it.
Regular Maintenance: Regular maintenance is essential for the longevity of Camso track systems. This includes cleaning the undercarriage, inspecting for signs of wear, and reapplying thread locker as needed. Refer to the maintenance guidelines provided by Camso for specific recommendations.
Transfer and Reuse of Track Systems
Camso track systems can be transferred to another vehicle, making them a versatile option for users who upgrade their ATVs or UTVs. According to the transfer guidelines, a transfer kit is required to ensure a perfect fit on the new vehicle. This kit includes all the necessary parts and hardware for a secure installation.
The process of transferring the track systems involves removing the existing components from the old vehicle and installing them on the new one. This process is typically faster than the initial installation and can be completed with a few basic tools. It is important to follow the installation guidelines for the new vehicle model to ensure compatibility and proper alignment.
Troubleshooting and Technical Support
If issues arise during or after the installation of a Camso track system, technical support is available through Camso’s customer service team. According to the documentation, users should contact their local dealer or distributor for assistance. If the issue persists, the Camso support team can be reached for further guidance. It is important to note that certain issues, such as those related to improper installation or extended road use, may not be covered under standard warranty.
Safety Considerations
Safety is a critical aspect of installing and using Camso track systems. The following precautions should be taken to ensure a safe installation and operation:
Use of Lifting Equipment: When lifting the vehicle or components, use suitable lifting devices with a minimum capacity of 9000 lbs (4100 kg). Avoid using metal chains or cables that could damage the rubber tracks.
Avoid Spot Turning: Spot turning and pivot turns should be avoided, especially when the vehicle is loaded. These maneuvers can cause debris ingestion and high torque loading, leading to potential system failure.
Extended Road Use: Camso rubber tracks are not designed for extended road use. Prolonged road use at higher than recommended speeds can lead to premature wear and is not a warrantable condition.
Wear Safety Gear: Always wear appropriate safety equipment when working on or operating a vehicle equipped with track systems. This includes gloves, eye protection, and sturdy footwear.
Conclusion
Installing Camso track systems on ATVs and UTVs requires careful preparation, adherence to technical specifications, and attention to safety guidelines. The process involves several key steps, including the installation of front and rear track systems, torque application, alignment checks, and post-installation adjustments. With the right tools and knowledge, users can effectively enhance the performance of their vehicles in challenging terrains.
Regular maintenance and proper operation are essential for the longevity and performance of Camso track systems. Users should also be aware of the limitations and precautions outlined in the manufacturer’s documentation to avoid potential issues. For those looking to transfer their track systems to a new vehicle, the process is streamlined with the use of a transfer kit, allowing for continued off-road adventures.
By following the installation and maintenance guidelines provided by Camso, users can ensure that their track systems perform optimally and provide reliable support in the most demanding environments.