This article provides a detailed overview of installation and programming instructions for a range of Cal Royal and Alarm Lock products, including door closers, exit devices, and lock systems. The information is based on official technical documentation and installation guides provided by the manufacturers. The purpose of this guide is to equip installers, IT professionals, and DIY enthusiasts with the necessary knowledge to correctly install and configure these products for optimal performance and safety compliance.
Overview of Cal Royal and Alarm Lock Products
Cal Royal and Alarm Lock are leading manufacturers of security and access control systems, offering a wide range of products such as door closers, exit devices, and electronic locks. These systems are commonly used in commercial, industrial, and residential applications where security, fire safety, and accessibility standards must be met.
The installation and programming of these products require attention to detail, adherence to manufacturer specifications, and proper use of tools and techniques. This article draws from official technical documentation, including installation guides, programming instructions, and specification sheets, to provide an authoritative reference.
Installation of Cal Royal 300 Series Door Closer
The Cal Royal 300 Series Door Closer is a widely used device for controlling door movement in both residential and commercial settings. It is designed to ensure smooth operation, energy efficiency, and compliance with fire safety regulations.
Tools and Materials
Before installation, ensure the following tools and materials are available:
- Metal Installation Tools:
- 7/32 & 1/4-20 tap
- 3/8 Sex nut
- Wood Installation Tools:
- 5/32 drill bit
- 1/8 DPK bit
- Fasteners:
- 1-1/4 combo screws
- 1/4-20 x 5/8 Phillips round head screws
- 1/4-20 x 5/8 Phillips flat head screws
- M8 x 30 socket head cap screw
- 5/16-18 x 3/8 hex bolt
Installation Steps
Pull Side, Regular Mount
- Mount the Closer Body:
- Secure the closer body to the door using four 1-1/4 combo screws provided.
- Mount the Bar/Shoe Assembly:
- Secure the bar/shoe assembly to the frame using two 1/4-20 x 5/8 Phillips round head screws.
- Mount the Main Arm:
- Attach the main arm to the operator pinion using a torque wrench set to 25 ft-lbs and the provided pinion screw.
Push Side, Top Jamb Mount
- Mount the Closer Body:
- Secure the closer body to the frame using four 1-1/4-20 x 5/8 Phillips flat head screws.
- Mount the Bar/Shoe Assembly:
- Secure the bar/shoe assembly to the mounting surface using two 1/4-20 x 5/8 Phillips round head screws.
- Mount the Main Arm:
- Use a torque wrench set to 25 ft-lbs and the provided pinion screw to attach the main arm to the operator pinion.
Adjustments
After installation, the closer should be adjusted to ensure smooth and controlled door movement. Key adjustment points include:
- Spring Size: Confirm the closer spring size before making any adjustments.
- Maximum Opening Angle: The door should not open beyond 110°.
- Closing Speed: The door should close in 3 to 6 seconds from 90°.
- Sweep Speed: Adjust the sweep speed for the area from 70° to 10°.
- Increase: Turn the valve counter-clockwise.
- Decrease: Turn the valve clockwise.
- Latch Speed: Adjust the latch speed for the area from 10° to 0°.
- Increase: Turn the valve counter-clockwise.
- Decrease: Turn the valve clockwise.
- Backcheck: Adjust the backcheck for the area from 110° to 75°.
- Increase Resistance: Turn the valve clockwise.
- Decrease Resistance: Turn the valve counter-clockwise.
- Delayed Action: Adjust the delayed action for the area from 110° to 75°.
- Increase Delay: Turn the valve counter-clockwise.
- Decrease Delay: Turn the valve clockwise.
Final Steps
Install the Closer Cover:
- Snap the cover over the closer body.
- Screw the dust cap onto the exposed pinion.
Verify Operation:
- Ensure the door opens and closes smoothly without binding.
- Adjust as necessary based on the environment and usage frequency.
Installation of Cal Royal AF9860V Surface Vertical Rod Fire Rated Exit Device
The Cal Royal AF9860V is a surface-mounted vertical rod exit device designed for fire-rated applications. It is intended for use in doors where egress must be controlled but not restricted, such as in public buildings and commercial facilities.
Key Installation Considerations
- Tolerance: All dimensions have a tolerance of ±1/64".
- Flush Surface Requirement: The surface of the door where the exit device is to be applied must be flush.
- Reinforcement: Refer to the master sheet for areas requiring reinforcement.
- Drilling and Tapping: It is recommended that all tapped holes be drilled and tapped in the field.
Dimensions and Layout
- Lock Stile Width: For lock stiles 4-1/2" wide or wider, the dimension is 2-3/4". For lock stiles under 4-1/2", the dimension is 1/2" of the stile.
- Vertical Rod Mounting: The vertical rod mechanism runs along the inside face of the door. Mounting points are indicated by #10-24 tapped holes, with 16 places specified for the main device.
- Height from Floor: A key vertical reference is 41" from the finish floor for the center line (CL) of the push rail/knob, if required.
- Lever Handle Trim: If lever handle trim is used, a 2-1/8" diameter through-hole is required.
Strike Installation
- Top Strike: Mounted on the door frame's stop. Key dimensions are provided relative to the top of the door stile and the edge of the door stile, including a 1-17/32" dimension from the top edge.
- Bottom Strike (Flat): Mounted to the floor. Dimensions are provided from the door stile edge (e.g., 3-11/32") and the door edge (e.g., 2-1/4").
- Bottom Strike (1/2" Threshold): Alternative configuration for doors with a 1/2" threshold. Mounting placement is detailed in the drawings.
Final Steps
- Secure the Exit Device:
- Ensure all mounting points are properly secured using the provided fasteners.
- Verify Operation:
- Test the exit device to ensure it functions as intended in both normal and emergency situations.
- Documentation:
- Refer to the strike template for top and bottom strikes to ensure proper alignment.
Programming Instructions for Alarm Lock Products
Alarm Lock offers a range of programmable lock systems, including the DL series and ETPDL series. These locks are used in applications where access control is required, and they support features such as user codes, remote unlocking, and door monitoring.
General Programming Concepts
- Master Code: The factory master code can be restored using the DL2700 locksets.
- User Codes: New features allow for multiple "One-Time-Only" user codes, enhancing security by ensuring temporary access without long-term risks.
- Toggle Passage Mode: Enable toggle passage mode for models that do not natively support it.
- Total User Lockout Mode: Enable total user lockout mode using the lock key cylinder to prevent unauthorized access.
Specific Programming Procedures
DL6500 and PDL6500 Mortise Locks
- Download to Multiple Networx Locks:
- Use the DL-Windows Wireless Button to download settings to multiple Networx locks simultaneously.
- Door Monitoring:
- Install the DL6200, PDL6200, and PDL8200 with door monitoring to track door status in real time.
- Installation Templates:
- Use the provided installation templates (WI1003 and WI2036) to ensure correct mounting and alignment.
ETDL and ETPDL Series
- Programming Instructions:
- Follow the ETPDL programming instructions to configure settings such as door schedules, access levels, and alarm thresholds.
- Compatibility:
- These locks are compatible with a wide range of door hardware, including:
- Corbin/Russwin Model ED5000
- Precision Model 1100
- Sargent Model 8800
- Von Duprin Model 99
- Yale Model 7100
- These locks are compatible with a wide range of door hardware, including:
- Remote Unlocking:
- Configure the lock to remain unlocked using a remote-maintained closure feature.
Troubleshooting Common Installation and Programming Issues
Despite careful installation and programming, issues may arise. The following are some common problems and their solutions, based on official documentation:
Closer Not Closing Smoothly
- Possible Cause: Incorrect spring size or misalignment of the main arm.
- Solution: Verify the spring size and ensure the main arm is properly attached to the pinion.
Exit Device Not Functioning Properly
- Possible Cause: Improper strike alignment or incorrect mounting height.
- Solution: Refer to the strike template and adjust the height to 41" from the finish floor.
Lock Fails to Accept User Code
- Possible Cause: Programming error or incorrect master code.
- Solution: Restore the factory master code using the DL2700 lockset and reprogram the user code.
Door Monitoring Fails to Activate
- Possible Cause: Incorrect wiring or misconfigured settings.
- Solution: Verify the wiring and ensure door monitoring is enabled in the lock's programming settings.
Conclusion
Proper installation and programming of Cal Royal and Alarm Lock products require adherence to manufacturer specifications, attention to detail, and a thorough understanding of the tools and techniques involved. Whether installing a door closer, exit device, or programmable lock, following the provided technical documentation ensures that the system operates safely, efficiently, and in compliance with relevant codes and standards.
This article has provided a comprehensive overview of the installation and programming procedures for these products, drawing from official technical guides and manufacturer resources. By following these instructions, installers can ensure optimal performance and reliability in their applications.