Installing a snow plow is a critical task that ensures both operational efficiency and safety during winter conditions. The Boss Snow Plow is a popular choice for both personal and commercial snow removal, offering a range of models suited for various vehicles and environments. According to the provided documentation, installation must be approached with careful attention to the truck’s specifications, the plow’s features, and safety protocols. This guide synthesizes the available information into a clear, step-by-step overview of the installation process, along with key safety considerations and troubleshooting tips.
Key Considerations Before Installation
Before beginning the installation of a Boss Snow Plow, several important factors must be addressed. First, it is essential to ensure the plow is compatible with the specific truck model. The documentation emphasizes that improper installation—such as attaching a plow that is too heavy for the vehicle—can lead to steering issues and overloaded front axles, which are not only unsafe but may also cause long-term damage to the truck.
To facilitate proper installation, the user should have the following information readily available: the truck’s make, model, and year. Additionally, knowing the type of snow removal service the plow will be used for—such as personal driveway maintenance or commercial operations—can help determine the appropriate plow size and configuration. For instance, the documentation recommends a minimum of an 8-foot snowplow for commercial use, as it is better suited for parking lots, side roads, and long driveways.
Material selection is another important decision point. Boss Snow Plows are available in poly (plastic) or steel. Poly plows are noted for their slick surface, which reduces snow adhesion and prevents rust or denting. On the other hand, steel plows are more traditional, durable, and have been proven in harsh weather conditions. However, they are susceptible to corrosion over time, requiring periodic maintenance to address rust and scratches.
Step-by-Step Installation Process
The installation process for the Boss Snow Plow is outlined in the provided documentation, with specific instructions for assembling and securing the plow to the truck. Below is a detailed breakdown of the key steps:
1. Determine Left and Right Sides of the Machine
From the normal operating position, the user must identify the left and right sides of the plow. This is critical for ensuring correct assembly and proper alignment during installation. If optional plow shoes are being installed, they should be added before proceeding to the next steps.
2. Attach the Push Frame and Shock Absorber
The push-frame assembly is connected to the plow blade using three 3/4-inch bolts and self-locking nuts. The shock-mount is then slotted onto the center rib of the plow and secured with two 3/8-inch bolts and locknuts. This step is crucial for absorbing the impact of snow and ice, reducing stress on the plow’s structural components.
3. Align and Secure the Coupler Tower
The pivot holes of the coupler tower must be aligned with those on the push-frame assembly. Once aligned, the components are secured according to the figures provided in the documentation. Proper alignment ensures smooth movement and safe operation of the plow.
4. Install the Hydraulic Hoses
The hydraulic hoses are connected to the hydraulic shelf following the diagram in the manual. The connections include:
- C1 to the left push-frame cylinder
- C2 to the right push-frame cylinder
- Aux to the upper fitting on the hydraulic shelf
Correct installation of the hydraulic system is vital for the plow’s movement and lifting mechanisms. The documentation warns that improper connections can lead to inefficiency or failure of the hydraulic system.
5. Connect the Hydraulic Reservoir and Fill Elbow
The hydraulic reservoir fill elbow is connected to the system, and the hydraulic fluid is filled to the bottom of the fill elbow. Users are instructed to check for proper fluid levels and to ensure that all hydraulic components are securely fastened.
6. Install and Configure the SmartTouch2 Controller
The SmartTouch2 controller is a key component for operating the plow. It allows the user to:
- Angle the plow blade left or right
- Extend or retract the left or right plow wing
- Control the plow’s lifting and lowering mechanisms
Before operating the plow, users should become familiar with the controller and its functions. The SmartHitch2 switch is also used to facilitate plow attachment and detachment, streamlining the process during setup and storage.
Safety Protocols and Precautions
Safety is a paramount concern during and after the installation of a Boss Snow Plow. The documentation includes several critical safety instructions that must be followed to prevent injury and equipment damage.
1. Read and Understand the Owner’s Manual
All operators and installers are required to read the Owner’s Manual thoroughly. The manual includes detailed instructions on installation, operation, and troubleshooting. It also contains important safety alerts and warnings.
2. Avoid Crush Hazards
During maintenance or installation, it is strictly prohibited to stand between the plow and the vehicle. This is due to the risk of being crushed if the plow moves unexpectedly or if the hydraulic system malfunctions.
3. Air Bag Safety
Vehicles equipped with airbags are designed to deploy during a frontal collision equivalent to hitting a solid barrier at approximately 14 mph (22 km/h) or more. Improper use or maintenance of the plow can increase the risk of such a collision. Operators must always be aware of their surroundings and follow all safety protocols to avoid dangerous situations.
4. Replace Damaged or Missing Safety Decals
Safety decals and instructional labels are placed near hazardous areas of the plow. If any of these are damaged or missing, they must be replaced immediately. These decals serve as constant reminders of potential dangers and proper procedures.
5. Secure the Plow During Non-Use
When not in use, the plow should be detached or secured properly to prevent accidental movement. The kickstand and SmartHitch2 switch can be used to ensure the plow is in a stable position.
Troubleshooting Common Issues
Even with proper installation, users may encounter operational issues with their Boss Snow Plow. The documentation provides a troubleshooting guide for several common problems.
1. Pump Motor Does Not Run
Possible Causes: - Power or ground cables are not connected - Pump motor has failed or the pump has seized
Corrective Actions: - Connect all cables according to the manual - Check for voltage at the pump motor while the ignition is on and the Raise button is pressed - If the motor is faulty, it must be replaced or repaired
2. Plow Does Not Raise or Raises Slowly
Possible Causes: - Low hydraulic-fluid level - Power or ground cables not connected
Corrective Actions: - Check the hydraulic-fluid level and refill if necessary - Ensure all electrical connections are secure
3. Plow Does Not Angle or Extend
Possible Causes: - Faulty SmartTouch2 controller - Hydraulic system not functioning correctly
Corrective Actions: - Test the controller for responsiveness - Inspect hydraulic hoses and connections for leaks or blockages - Ensure the hydraulic system is properly filled and pressurized
4. Noise or Vibration During Operation
Possible Causes: - Loose bolts or components - Worn or damaged hydraulic parts
Corrective Actions: - Check and tighten all bolts and nuts - Inspect hydraulic components for wear or damage and replace as necessary
Conclusion
Proper installation and maintenance of the Boss Snow Plow are essential for ensuring safe and effective snow removal operations. The documentation provides a detailed guide covering key installation steps, safety protocols, and troubleshooting tips. By following these instructions carefully, users can maximize the performance and longevity of their snowplow while minimizing the risk of injury or equipment failure.
Operators should always refer to the Owner’s Manual for specific guidance related to their model and configuration. Additionally, regular inspections and maintenance are recommended to identify and address potential issues before they lead to more serious problems.