Introduction
The BootzCast and Nextile tub surround systems are designed to offer a lightweight, durable, and cost-effective alternative to traditional cast iron fixtures. These products are engineered for ease of installation, noise reduction, and thermal efficiency, making them popular choices for both DIY and professional plumbing projects. The installation process involves several critical steps, including leveling, securing, and integration with plumbing components. Additionally, the porcelain surface of these fixtures requires careful handling to avoid damage during and after installation.
The provided documentation from Bootz outlines essential guidance on installation, repair, and maintenance, emphasizing the importance of proper handling to prevent costly damages. This article synthesizes the key instructions and considerations necessary for successfully installing and maintaining BootzCast and Nextile tub surrounds, drawing exclusively from the information available in the source materials.
Installation Overview
BootzCast and Nextile tub surrounds are manufactured to simplify installation through the use of lightweight materials and built-in leveling features. Both products weigh approximately 90 pounds, significantly lighter than traditional cast iron tubs. This design reduces transportation and handling costs while also minimizing the risk of injury during installation.
The integral molded leveling pads serve multiple purposes: they help in aligning the tub with the surrounding structure, reduce noise from water flow, and provide a stable base. These features make the installation process less labor-intensive and more forgiving for inexperienced installers.
To begin the installation, it is crucial to inspect the product for any visible defects before proceeding. According to the source documentation, most issues with Bootz fixtures are attributed to improper handling rather than material or manufacturing defects. Inspecting the porcelain surface and formed steel components for chips, cracks, or other damage ensures that any problems are identified early, potentially avoiding the need for costly repairs or replacements.
Installation Steps and Best Practices
1. Preparing the Installation Area
Before placing the tub surround into position, the installation area must be prepared to ensure a secure and level fit. The surrounding structure—whether tile, acrylic, or another material—should be clean and free of debris to prevent damage during installation. A key step in this preparation is the use of the “Protect-O-Tub” cut-out, which is included with Bathtubs for use during the installation of the surround. This cut-out is placed in the bottom of the sump to protect the fixture from potential damage due to dropped tools or construction debris.
For sinks and lavatories, the documentation mentions that a cut-out template may be included on the outside of the carton. However, it is important to note that the scale of these templates may vary due to printing distortions. Therefore, it is recommended to draw a reference line on the countertop around the perimeter of the fixture using a pencil. A second line should then be marked inside the reference line to allow for proper clearance for mounting hardware.
2. Positioning the Tub Surround
Once the area is prepared, the tub surround should be carefully positioned into place. The lightweight design of the BootzCast and Nextile tubs allows for easier maneuvering, but caution is still necessary to avoid dropping or sliding the fixture into position. The leveling pads are designed to assist in this process by providing a stable base and reducing the need for additional support structures.
It is important to align the tub surround with the existing plumbing and structural features. Any misalignment at this stage can lead to complications in the final stages of installation. Adjustments can be made using standard tools, and the documentation advises against using excessive force, which could lead to porcelain damage.
3. Securing the Tub Surround
After the tub surround is in place, it must be secured to the surrounding structure. This typically involves fastening the fixture to the subfloor or wall studs, depending on the design of the installation. The documentation does not provide specific details on fastening methods, but it is implied that standard installation techniques should be used in accordance with local building codes and the manufacturer’s recommendations.
In cases where the tub surround is part of a larger bathroom remodeling project, it is recommended to coordinate with other tradespeople to ensure that the installation aligns with the overall layout. For example, if tile is being used for the surround, the tile should be installed after the tub is in place to ensure a tight fit and proper alignment.
4. Addressing Surface Rust and Stains
Although the BootzCast and Nextile tubs are made of formed steel with a porcelain enamel coating, they are not immune to staining or discoloration. One common issue that may arise is the appearance of rust-like stains on the surface. According to the source material, these stains are typically the result of foreign metallic particles that have become embedded in the porcelain surface. These particles can come from a variety of sources, including hard water deposits, drywall nails, cleaning tools, or even construction debris.
The documentation clarifies that these stains are not indicative of the fixture itself rusting. Instead, they are referred to as "surface rust" and are the result of oxidized metallic particles. The porcelain surface of the tub is designed to be durable, but it can be susceptible to staining if not properly maintained. To address these stains, the documentation recommends using a porcelain repair kit, such as the Porc-A-Fix kit, which is available for direct purchase from Bootz. These kits are color-matched to Bootz White, Bone, and Biscuit finishes, ensuring a seamless repair.
Post-Installation Care and Maintenance
Once the tub surround is installed and secured, regular maintenance is essential to preserve its appearance and functionality. The documentation emphasizes that the porcelain enamel coating is designed to be long-lasting but can be damaged by improper handling or cleaning methods.
For minor repairs, such as small chips or cracks, the Porc-A-Fix porcelain repair kit is recommended. This kit includes all the necessary materials for a DIY repair, including a color-matched compound and application tools. The accompanying instructional video demonstrates how to apply the repair compound using common household items to achieve professional results. The video is available on the Bootz website and is described as a valuable resource for both DIY enthusiasts and professionals.
For more extensive damage or for individuals who are not comfortable performing repairs themselves, the documentation references a list of independent repair professionals. These professionals are listed through the RepairTech Locator, which can be accessed via the Bootz website. This service is particularly useful for commercial installers or large-scale remodeling projects where time and expertise are critical.
Warranty and Liability Considerations
The source material also includes information regarding warranty and liability. It states that Bootz is committed to resolving issues related to defects or faulty workmanship. However, it is important to note that the company’s liability is limited to the purchase price of the products. This means that any costs associated with labor, installation, or consequential damages are not covered under warranty.
The documentation emphasizes that it is the responsibility of the buyer or installer to inspect the product for defects before installation. This step is crucial in avoiding unnecessary expenses related to product replacement or repair. If a defect is discovered after installation, the buyer should contact the place of purchase, where a Bootz representative will work to resolve the issue.
It is also important to retain all order information and documentation for reference. Bootz customers can access order tracking information through a self-service online portal, which provides real-time updates on the status of their order. This feature is particularly useful for large orders or time-sensitive projects.
Conclusion
The installation and maintenance of BootzCast and Nextile tub surrounds require careful planning and execution to ensure a durable and aesthetically pleasing result. These products are designed with the user in mind, offering a lightweight, noise-reducing alternative to traditional cast iron tubs. The integration of leveling pads and integral support features simplifies the installation process, while the porcelain enamel coating provides a smooth, easy-to-clean surface.
However, as the documentation notes, the majority of issues encountered with Bootz fixtures are the result of improper handling or installation rather than material defects. Therefore, it is essential to follow the recommended installation steps and to inspect the product before placing it into use. For minor repairs, the Porc-A-Fix porcelain repair kit is an effective solution, while more extensive damage may require the assistance of an independent repair professional.
Ultimately, the success of a BootzCast or Nextile tub surround installation depends on a combination of proper preparation, careful handling, and regular maintenance. By adhering to the guidelines provided by the manufacturer, users can ensure that their tub surround remains in optimal condition for years to come.