Introduction
Bootz bathtubs, particularly the BootzCast line, are a popular alternative to traditional cast iron tubs due to their lightweight design, durability, and ease of installation. These porcelain-enameled steel bathtubs are engineered with features such as slip-resistant bottoms, integral leveling pads, and noise-dampening materials to enhance both safety and user experience. For U.S. consumers and DIY enthusiasts, understanding the correct installation procedure is essential to ensuring optimal performance and longevity of the product. This article provides a detailed, step-by-step installation guide based on official documentation and verified user experiences, while also addressing key considerations such as product features, safety precautions, and post-installation care.
Product Overview and Key Features
BootzCast bathtubs are designed as an affordable and functional alternative to cast iron tubs. They are constructed from porcelain-enameled steel, encased in layers of Syniron 2 material, which provides durability, high-heat retention, and noise reduction. These tubs are significantly lighter than traditional cast iron models, weighing approximately 90 pounds compared to the 325-pound cast iron tubs mentioned in user reports. This lightweight design reduces handling and transportation costs, making them a preferred choice for many homeowners and contractors.
One of the standout features of the BootzCast line is the slip-resistant bottom, which is made from a porcelain (glass) material milled to provide safe, comfortable traction. The slip-resistant area is fired directly into the surface, ensuring a permanent bond that maintains its effectiveness over time. Additionally, the tub includes an integral molded leveling pad, eliminating the need for a traditional mortar base. This feature simplifies installation and reduces labor costs.
Other key attributes include:
- Built-in 40-degree lumbar support for enhanced comfort during bathing.
- Abrasion-resistant, flameproof, and colorfast porcelain finish that retains its glossy appearance without fading or burning.
- Compliance with industry standards, including ASME A112.19-2008 and CSA B45.2-2008, ensuring safety and quality.
- Affordability as a cost-effective alternative to cast iron.
It is important to note that while the product offers many benefits, the slip-resistant bottom may have a texture that feels like "super-fine grit sand paper" to some users. This is a design feature intended for safety and is generally considered a positive aspect by most users.
Installation Preparation and Materials
Before beginning the installation of a BootzCast bathtub, it is essential to gather the necessary materials and tools. Based on the documentation and user experiences provided, the following items are typically required:
- Porcelain-enameled steel bathtub
- Protect-O-Tub cut-out (included with the bathtub)
- Corrugated protector or cardboard/plastic lining for internal protection during installation
- Nails or screws for securing the tub to wall studs
- Leveling pad (integral to the tub)
- Drain and faucet fixtures (installed according to specifications)
- Cement backer board, tile, grout, and thinset (for surrounding walls and floors)
- Sheetrock and wonderboard (for wall preparation)
- Cutting tools and safety equipment (gloves, eye protection, etc.)
User reports indicate that it is advisable to order all necessary materials online and arrange for pickup or delivery through the retailer or manufacturer's website. Bootz offers a "Pro Desk" service for shipping arrangements, which streamlines the procurement process.
For existing bathrooms, it is common to remove the old tub and surrounding walls. This process may involve breaking apart a heavy cast iron tub using tools such as a sledgehammer. Safety precautions, such as wearing eye protection and covering the work area with an old bathmat or tarp, are strongly recommended to prevent injury from flying debris.
Step-by-Step Installation Guide
The installation of a BootzCast bathtub should be carried out with care to avoid damaging the porcelain surface and to ensure proper leveling and support. The following steps are based on official installation guidelines and verified user experiences:
1. Removing the Existing Tub and Walls
If replacing an existing bathtub, the first step is to remove the old tub and surrounding walls. This is particularly important in older homes where cement backer board was not used. As noted in user reports, cast iron tubs can be extremely heavy and difficult to remove in one piece. In such cases, breaking the tub apart using a sledgehammer may be necessary. It is important to take safety precautions, including wearing protective gear and covering the work area to prevent porcelain shards from causing injury.
2. Preparing the Installation Area
Once the old tub is removed, the installation area should be prepared by ensuring the floor and surrounding walls are clean and level. If the new bathtub is to be surrounded by tile or acrylic walls, the area should be framed and lined with cement backer board or wonderboard. Sheetrock can then be applied to create a smooth surface for tiling.
3. Protecting the Tub During Installation
To prevent damage during the installation process, it is recommended to place a corrugated protector inside the tub or use cardboard and plastic lining. One user reported using the cardboard box the tub came in to create a protective layer, which was then covered with plastic to contain construction debris.
4. Positioning and Leveling the Tub
The BootzCast bathtub is designed with an integral leveling pad, which eliminates the need for a traditional mortar base. To position the tub, it should be placed in the alcove and adjusted using the leveling pad to ensure it is even and secure. The tub should be leveled using a spirit level and secured to the wall studs using nails or screws.
5. Installing Fixtures and Surround
After the tub is in place and properly leveled, the drain and faucet fixtures should be installed according to the manufacturer's specifications. It is important to follow the guidelines for fixture installation to avoid damaging the porcelain surface. Once the fixtures are in place, the surrounding walls can be tiled or finished with acrylic shower walls. The Protect-O-Tub cut-out should be placed in the bottom of the sump to prevent damage from dropped tools and debris during construction.
6. Final Inspection and Cleaning
Once the installation is complete, the tub should be inspected for proper leveling and secure mounting. Any excess construction materials or debris should be removed, and the tub should be cleaned with a soft cloth and mild detergent. This step ensures that the porcelain surface remains unblemished and ready for use.
Post-Installation Care and Maintenance
Proper care and maintenance are essential to preserving the appearance and functionality of a BootzCast bathtub. The porcelain surface is designed to be durable and resistant to abrasion, but improper cleaning techniques can wear down the slip-resistant texture over time. The following tips are recommended for ongoing care:
- Cleaning: Use a soft cloth and mild detergent to clean the tub. Avoid abrasive cleaners and scrub pads, which can damage the microscopic peaks of the slip-resistant surface.
- Protection: During the installation process, it is advisable to use protective materials such as cardboard and plastic to prevent scratches and dents.
- Repairs: If the slip-resistant texture becomes worn or damaged, after-market products are available to enhance slip resistance. It is important to contact Bootz customer service for recommendations on suitable products.
In the event of missing hardware or installation issues, users can contact Bootz customer service at (812) 423-5401 for assistance. The company offers prompt shipment of missing components via USPS and provides support for order tracking through an online portal. This service allows users to monitor the status of their orders and access carrier details for planning purposes.
Safety and Compliance
BootzCast bathtubs are designed with safety in mind and comply with various industry standards, including ASME A112.19-2008 and CSA B45.2-2008. These standards ensure that the product meets rigorous safety and quality requirements. Additionally, the tub features a slip-resistant bottom that enhances user safety, particularly in wet conditions.
It is important to note that the product contains chemicals such as styrene and styrene compounds, which are known to cause cancer and reproductive harm. As such, it is subject to California's Proposition 65 warning. Users should be aware of this and follow all safety guidelines during installation and use.
Conclusion
The BootzCast bathtub offers a reliable and cost-effective alternative to traditional cast iron tubs. With its lightweight design, slip-resistant bottom, and noise-dampening features, it is well-suited for modern bathrooms. Proper installation is crucial to ensuring optimal performance and longevity. By following the steps outlined in this guide, users can install the bathtub safely and efficiently, while also protecting the porcelain surface from damage during construction.
Post-installation care, including regular cleaning and maintenance, is essential to preserving the appearance and functionality of the tub. Users should also be aware of safety precautions and compliance requirements, particularly regarding the use of chemicals in the product. With the support of Bootz customer service and online resources, homeowners and contractors can confidently complete the installation process and enjoy the benefits of a durable, high-quality bathtub.