Blue Ox Tow Bar and SwayPro Installation Guide for Towing Vehicles

When it comes to safely towing a trailer, proper installation of essential components such as the Blue Ox Tow Bar and SwayPro is critical. These systems are engineered to enhance control, stability, and safety during travel. Whether you are a new RV owner or a seasoned DIY enthusiast, understanding the step-by-step process for installation is essential. The documentation from Blue Ox and Lichtsinn RV provides detailed instructions for installing and adjusting these components, ensuring the trailer and towing vehicle remain level and properly secured.

This guide draws from the official installation procedures outlined in the source materials. It aims to clarify the key steps, precautions, and adjustments required for a secure and efficient installation of the Blue Ox Tow Bar and SwayPro system. All instructions are based on the technical documentation provided by the manufacturer and its certified partners.

Overview of Blue Ox Tow Bar and SwayPro Components

The Blue Ox Tow Bar is a fundamental component in recreational vehicle (RV) towing systems. It connects the trailer to the towing vehicle and allows for controlled movement during travel. The SwayPro is an advanced trailer sway control system that works in conjunction with the Tow Bar. Together, these components ensure that the trailer remains stable and responsive, even at high speeds or on uneven terrain.

According to the manufacturer's documentation, the installation process involves several key tasks: aligning the spring bar chain, adjusting the rotating latch, leveling the towing vehicle, and securing the hitch head. These steps are crucial in ensuring the safety and performance of the towing setup.

Step-by-Step Installation of the Blue Ox Tow Bar

To begin the installation process, the first step is to align the spring bar chain with the rotating latch. The chain must be positioned straight up and down in the center of the rotating latch when the towing vehicle and trailer are aligned. If the alignment is incorrect, the rotating latch must be repositioned along the trailer frame to ensure proper tension and functionality.

Once the spring bar chain is properly aligned, the next step is to release the rotating latch. This is done by rotating or pulling out on the lock pin handle. After the latch is released, a wrench is used to rotate the bracket clockwise until the chain slot is on the bottom. The 9th chain link from the top (opposite the u-bolt) is then inserted into the slot of the latch.

Using the wrench, the rotating latch is then turned counterclockwise until the lock pin engages in the lock pin hole. This step ensures that the spring bar tension is properly applied and that the system remains secure during operation.

Adjusting the Tow Bar for Leveling the Towing Vehicle

Leveling the towing vehicle is a critical step in the installation process. To begin, the trailer tongue weight must be supported using the trailer jack. This allows for safe and precise adjustments to the chain tension.

The rotating latch bracket is then unlocked, and the spring bar tension on the chains is released. This enables the user to adjust the chain by tightening or loosening one link at a time. Once the desired level is achieved, the spring bar tension is reapplied by rotating the rotating latches clockwise using a wrench until the lock pin engages in the lock pin hole.

This process should be repeated until the towing vehicle is level. It is important to note that the number of links used may need to be adjusted depending on driving conditions or changes to the trailer after the initial setup. Advancement to the 10th or 11th link from the top is recommended in such cases.

Uncoupling and Adjusting the Hitch Head

If further adjustments are necessary, the hitch head can be uncoupled from the receiver hitch mount. This involves removing the 3/4” fasteners from the hitch head and moving it up or down on the receiver hitch mount. Moving the hitch head up raises the front of the trailer, while moving it down lowers the front.

After the hitch head is repositioned, the 3/4” fasteners are replaced in the appropriate holes and torqued to 257 ft/lbs. The trailer is then reconnected to the hitch, and the tongue weight is supported by the trailer jack. The spring bar tension is reapplied by rotating the rotating latches in a clockwise direction until the lock pin engages in the lock pin hole.

Safety Precautions and Technical Considerations

The installation and adjustment of the Blue Ox Tow Bar and SwayPro require careful attention to safety. One important note is that caution must be used when unlatching the system, as the tension of the spring bar can be released suddenly, leading to injury. The wrench may rotate quickly as the rotating latch bracket moves downward, causing a quick jerk. Users are advised to hold the wrench firmly and rotate slowly and firmly to prevent accidents.

Additionally, the documentation specifies that Loctite® Red should not be used on the set screw. The 1/2”-13 square head set screws must be torqued to 40 ft/lbs against the trailer tongue framework, and the jam nut must be tightened securely.

Finalizing the Installation

After all adjustments have been made and the system has been properly secured, the spring bars are inserted into the bar pivots until the manual release pins snap closed and lock the bars in place. This step ensures that the system is ready for use.

The rotating latches are then confirmed to be in the proper position, and the set screws are torqued to the specified level. This final step ensures that the system is stable and ready for operation.

Troubleshooting and Common Adjustments

If the trailer and towing vehicle are not level after installation, users are advised to consult the troubleshooting section of their owner’s manual. This section may provide additional guidance on how to adjust the system for optimal performance.

In some cases, adjustments to the number of links used may be necessary due to changes in driving conditions or modifications to the trailer. These adjustments should be made carefully and in accordance with the manufacturer’s instructions.

Conclusion

Proper installation of the Blue Ox Tow Bar and SwayPro is essential for ensuring the safety and stability of any towing setup. By following the detailed steps outlined in the manufacturer’s documentation, users can confidently install and adjust these critical components. The process involves careful alignment of the spring bar chain, precise adjustment of the rotating latch, and secure attachment of the hitch head. Additionally, safety precautions such as using the wrench carefully and avoiding the use of Loctite® Red on set screws must be observed to prevent injury and ensure system integrity.

For those seeking further assistance, the Blue Ox Customer Care team is available to answer questions about ordering and installation. The company’s extensive experience and commitment to quality make it a trusted name in the towing industry.

Sources

  1. How-to Install Your Blue Ox Tow Bar Video
  2. Repeat the above steps until the trailer is level

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