The Biesemeyer fence system is a widely used and respected component in the world of woodworking, particularly for its precision, durability, and adaptability across various table saw models. This article explores the installation process of Biesemeyer-style fences, with a specific focus on the T-Square Commercial Fence System and after-market alternatives such as those offered by VerySuperCool Tools. These products are commonly used on table saws like the Powermatic 2000 and Unisaw, and their installation involves a combination of mechanical assembly, calibration, and customization.
The installation process for Biesemeyer fences typically begins with unpacking and identifying the necessary hardware components. From there, the front and rear rails are attached to the saw, followed by the installation of the fence body and any additional accessories such as extension tables or T-tracks. Each step must be carefully executed to ensure proper alignment and functionality.
Beyond the core installation process, users often look to enhance their fence systems with custom accessories. These include tall auxiliary fences, adjustable nylon pads, and specialized handles. Some users report issues related to the fit and comfort of these components, while others find that after-market products offer significant improvements in usability and flexibility.
This article draws on a range of documentation and user experiences to provide a comprehensive guide to installing and customizing Biesemeyer-style fences. It also highlights potential challenges and solutions, particularly when working with older or used equipment.
Key Considerations for Biesemeyer Fence Installation
Before beginning the installation of a Biesemeyer-style fence system, it is important to understand the key components and their roles. The T-Square Commercial Fence System, for instance, includes front and rear rails designed to fit different saw models. These rails are typically made from durable materials such as steel or extruded aluminum, ensuring long-term stability and accuracy.
The installation process for this system begins with unpacking the parts and identifying the included hardware. Users are then guided through attaching the front and rear rails to the table saw, followed by the installation of the fence body. Additional sections of the manual may provide instructions for setting up extension tables or other accessories.
One of the primary advantages of the Biesemeyer fence system is its compatibility with a wide range of table saw models. This includes popular brands such as Powermatic, Unisaw, and others. However, the specific installation steps may vary depending on the model, and users are encouraged to consult the manufacturer’s documentation for precise guidance.
In some cases, users may opt for after-market fence systems, such as those offered by VerySuperCool Tools. These systems are designed to work with existing Biesemeyer-style fences and can often be installed more quickly, as they are built to fit directly onto the rail without requiring additional modifications.
Installation Steps for the T-Square Commercial Fence System
The T-Square Commercial Fence System is designed for precision and ease of use. The installation process is outlined in the official manual, which provides detailed instructions for each step.
First, users are instructed to unpack the fence system and verify that all parts are present. This includes the front and rear rails, as well as any necessary hardware such as bolts, nuts, and washers. The manual also includes a diagram that shows how the components fit together.
Next, the front rail is attached to the table saw. This typically involves securing the rail to the saw’s table using the provided hardware. The rear rail is then installed in a similar manner, ensuring that it is properly aligned with the front rail.
Once the rails are in place, the fence body is mounted onto the rails. This step is critical, as it determines the overall accuracy of the fence system. The manual provides guidance on how to align the fence body with the miter slot of the table saw, ensuring that it remains parallel to the blade.
After the fence body is installed, users are instructed to perform a standard fence calibration. This involves adjusting the fence to ensure that it is perfectly square to the blade. Calibration is an essential step in the installation process, as even minor misalignments can affect the accuracy of cuts.
In some cases, users may choose to install additional components such as extension tables. These provide more support when making long cuts and can help improve overall stability. The manual includes instructions for attaching these components, ensuring that they are properly aligned with the fence system.
After-Market Biesemeyer Fence Systems
In addition to the T-Square Commercial Fence System, users may also consider after-market options such as those offered by VerySuperCool Tools. These systems are designed to work with existing Biesemeyer-style fences and can often be installed more quickly than traditional systems.
One of the key advantages of after-market systems is their flexibility. For example, the VerySuperCool Tools fence system is built with t-tracks, which allow users to attach a wide range of accessories using basic hardware. This is particularly useful for users who frequently need to build custom jigs or fixtures.
Installation of these after-market systems is typically straightforward. Users simply need to place the fence onto the existing rail and perform a standard calibration. This process is described in detail on the VerySuperCool Tools website, which provides step-by-step instructions for users of different skill levels.
However, it is important to note that after-market systems may not be suitable for all users. Some users report issues with the comfort and ergonomics of certain components. For example, the handle on the VerySuperCool Tools fence system features a small round plastic ball, which some users find uncomfortable when making frequent adjustments. In contrast, the stock handle on the Powermatic 2000 is described as a thick tear-drop shape that fits comfortably in the palm.
Despite these minor concerns, after-market systems can offer significant improvements in terms of customization and usability. Users who are looking to enhance their fence systems with additional features may find these options to be a valuable addition to their workshop.
Customization and Accessories
One of the most appealing aspects of Biesemeyer-style fence systems is their ability to be customized with a wide range of accessories. These include tall auxiliary fences, adjustable nylon pads, and specialized handles. Each of these components can be tailored to meet the specific needs of the user, allowing for greater flexibility and precision in the workshop.
Tall auxiliary fences are particularly useful when working with large or irregularly shaped materials. These fences can be mounted onto the main fence body using t-tracks, providing additional support when making bevel cuts or grooves. This is especially beneficial for users who frequently work with tall boards or table tops.
Adjustable nylon pads are another important accessory, as they help reduce wear on the fence body when it is slid over the miter slot. Some users report that the nylon pads on their Biesemeyer fences are not adjustable, which can lead to minor damage over time. In such cases, replacing the pads with adjustable ones can help extend the life of the fence and improve its overall performance.
Specialized handles are also available for users who want to enhance the ergonomics of their fence system. These handles are often designed with comfort in mind, featuring shapes that fit more naturally in the hand. While the stock handle on the Powermatic 2000 is described as very comfortable, users who find it unsuitable may benefit from trying an alternative design.
In addition to these accessories, users can also add extension tables to their fence systems. These provide additional support when making long cuts and can help improve overall stability. The T-Square Commercial Fence System manual includes instructions for attaching these tables, ensuring that they are properly aligned with the fence body.
Potential Issues and Solutions
Despite the many advantages of Biesemeyer-style fence systems, users may encounter certain challenges during installation or use. Some of the most common issues include misalignment, wear on the fence body, and discomfort with the handle.
Misalignment is a common issue that can affect the accuracy of cuts. This is often caused by improper calibration during installation. To address this, users are encouraged to follow the calibration steps outlined in the manual carefully. It is also important to check the alignment of the fence periodically, as even minor shifts can impact performance over time.
Wear on the fence body is another potential issue, particularly when working with older or used equipment. Some users report that the side of the fence drops slightly into the miter slot over time, which can lead to damage. To mitigate this, users may want to consider replacing the nylon pads with adjustable ones. This can help reduce wear and extend the life of the fence.
Discomfort with the handle is another issue that some users experience, particularly when making frequent adjustments. While the stock handle on the Powermatic 2000 is described as comfortable, the handle on the VerySuperCool Tools fence system is reported to be less ergonomic. In such cases, users may want to try an alternative handle design that fits more naturally in the hand.
Overall, these issues can be addressed with careful installation, regular maintenance, and the use of appropriate accessories. By taking the time to understand the components of the fence system and how they work together, users can ensure that their equipment performs at its best.
Conclusion
The Biesemeyer fence system is a versatile and reliable component that can greatly enhance the accuracy and efficiency of a table saw. Whether installing a T-Square Commercial Fence System or an after-market option like those offered by VerySuperCool Tools, users must follow the installation steps carefully to ensure proper alignment and functionality.
Customization options such as tall auxiliary fences, adjustable nylon pads, and specialized handles allow users to tailor their fence systems to their specific needs. These accessories can improve the overall performance of the system and make the workshop experience more comfortable and efficient.
Potential issues such as misalignment, wear on the fence body, and discomfort with the handle can be addressed through regular maintenance and the use of appropriate accessories. By taking the time to understand the components of the fence system and how they work together, users can ensure that their equipment performs at its best.
Ultimately, the Biesemeyer fence system offers a combination of precision, durability, and adaptability that makes it a valuable addition to any woodworking shop.