Installing Baldwin door hardware, particularly two-point locking systems and deadbolt mechanisms, requires careful attention to detail and adherence to manufacturer specifications. These systems are designed for enhanced security and ease of use, but they must be installed correctly to function optimally. This article provides a step-by-step guide to installing Baldwin door hardware, drawing from official installation instructions, user manuals, and technical support resources provided by Baldwin Hardware Corporation.
Overview of Baldwin Door Hardware Systems
Baldwin Hardware offers a range of door locking solutions, including deadbolts, handlesets, and two-point locking systems. These systems are widely used in residential settings and are known for their durability, aesthetic appeal, and robust security features.
The two-point locking system, such as the Baldwin Ashton model, is a notable example. It includes both a latch and a deadbolt that operate in tandem, providing added security by securing two separate points on the door. This system is typically installed in doors with a thickness ranging from 1-3/4 inches to 2-1/2 inches, and it may require additional hardware for thicker doors.
Baldwin deadbolts are also a key component of many security systems. These are installed separately or as part of a larger two-point system and feature hardened steel components to resist cutting and drilling attacks.
Installation of a Deadbolt Lock
Preparing the Door
Before beginning the installation of a Baldwin deadbolt, it is essential to prepare the door properly. The installation instructions typically include the use of a template to mark the location of the bore hole and strike plate. The bore hole should accommodate the deadbolt cylinder and must be aligned with the strike plate on the door frame.
The strike plate is installed by first drilling 1/8" pilot holes if necessary, then securing it with screws. The depth of the hole should be equal to the length of the screws provided. It is important to ensure that the strike plate is aligned correctly with the deadbolt to allow for smooth operation.
Installing the Deadbolt Mechanism
Once the door is prepared, the deadbolt mechanism can be installed. This involves inserting the deadbolt cylinder into the bore hole and securing it with the provided screws. The deadbolt bolt itself is typically made of hardened steel, which provides resistance against cutting attacks. The roll pin inside the bolt ensures that it cannot be sawn through, as the pin is not fixed and cannot be gripped by a saw blade.
The deadbolt should be tested after installation to ensure that it extends and retracts smoothly. If it does not, the installation may need to be adjusted. This can involve slightly loosening the mounting screws and repositioning the deadbolt mechanism until it operates correctly.
Installation of a Two-Point Locking System
The Baldwin Ashton two-point locking system is a more complex installation compared to a standard deadbolt. It includes both a latch and a deadbolt, both of which are operated by a single lever on the interior and a thumb piece on the exterior. This system is designed to retrofit into most existing door preps with a minimum of a 5-1/2" separation between the two cross bore openings.
Step-by-Step Installation
Preparation of the Door: The door must have two cross bore openings. The upper bore accommodates the latch bolt, the exterior subassembly (including the lock cylinder), and the upper portion of the interior subassembly. The lower bore contains the thumb piece and the lower portion of the interior subassembly.
Installation of the Exterior Subassembly: The exterior subassembly includes the thumb piece and the lock cylinder. These components are installed into the upper cross bore. The thumb piece should be aligned with the latch assembly, and the lock cylinder must be inserted into the bore hole. Once in place, the subassembly is secured using the provided screw base and a #10-32 x 2-1/2" screw from the interior side.
Installation of the Interior Subassembly: The interior subassembly includes the lever and the operating mechanism. This is placed onto the door and secured using three mounting screws. The lever is then slid onto the spindle and secured with a setscrew. The operation of the handleset should be tested to ensure it functions smoothly.
Installation of the Escutcheon and Thimble: The escutcheon is slid onto the interior subassembly and secured using the thimble. The thimble screws onto the threaded sleeve over the interior spindle. The escutcheon must be plumb to the deadbolt to ensure proper alignment.
Final Adjustments and Testing: After all components are installed, the handleset should be tested to ensure that both the latch and deadbolt operate smoothly. If adjustments are needed, the mounting screws can be slightly loosened and the mechanism repositioned until it functions correctly.
Installation of the Wave Washer and Screw Cover: The wave washer is slid onto the spindle to provide additional support and stability. Finally, the screw cover is threaded onto the screw base to complete the installation.
Troubleshooting Common Installation Issues
During the installation of Baldwin door hardware, several issues may arise that can affect the performance of the system. These include:
Misalignment of the Deadbolt and Strike Plate: If the deadbolt does not extend smoothly into the strike plate, it may be misaligned. This can be corrected by adjusting the position of the deadbolt mechanism or the strike plate.
Overtightening of Screws: Overtightening can cause damage to the components or prevent the mechanism from operating correctly. It is recommended to tighten screws evenly and only until they are fully seated.
Incorrect Spindle Alignment: The spindle must be aligned with the D-shaped hole to ensure that the lever operates correctly. If it does not, the turnpiece should be removed, and the spindle realigned before resecuring.
Thickness of the Door: The standard installation instructions assume a door thickness of 1-3/4" to 2". For doors that are thicker (2" to 2-1/2"), thick door service kits are available. These kits include longer screws and modified components to accommodate the increased thickness.
Warranty and Care Instructions
Baldwin door hardware comes with a lifetime mechanical and finish warranty for the original residential user. This warranty covers defects in material and workmanship as long as the original user occupies the premises where the product was installed. It does not cover damage caused by abrasion, chemicals, misuse, or commercial use.
To maintain the appearance and functionality of Baldwin hardware, it is recommended to clean the hardware regularly using warm, soapy water and a soft cloth. For oil-rubbed bronze finishes, a light machine oil can be applied occasionally to deepen the color and sheen. Harsh chemicals and abrasives should be avoided, as they can damage the finish.
Availability and Configuration Options
Baldwin door hardware is available in a wide range of configurations, including 17 finishes and various designs for both knobs and levers. These options allow for customization to match existing interior hardware. The two-point locking systems, such as the Baldwin Ashton, are typically available through door companies and locksmith wholesalers rather than large home centers.
For more information on specific configurations or availability, users are encouraged to contact Baldwin Hardware Corporation directly at 1-800-566-1986 or visit the official website. Thick door kits and standalone grip handle kits are also available for purchase, providing additional flexibility for installation in non-standard door setups.
Conclusion
Installing Baldwin door hardware requires precision, attention to detail, and adherence to the manufacturer’s instructions. Whether installing a deadbolt or a two-point locking system, the process involves careful preparation of the door, proper alignment of components, and testing to ensure smooth operation. By following the steps outlined in this guide, homeowners and installers can achieve a secure and functional door system that enhances both the safety and aesthetics of their home.
For those unfamiliar with the installation process, it is advisable to consult a professional locksmith or refer to the detailed installation instructions provided by Baldwin. Proper installation not only ensures the effectiveness of the hardware but also supports the warranty and long-term performance of the product.