BAK Revolver X2 Installation Guide and Key Features for Truck Owners

The BAK Revolver X2 is a hard-roll-up tonneau cover designed for truck owners who prioritize security, durability, and ease of use. Developed by BAK Industries, a company under the TRUCK HERO umbrella, the Revolver X2 is engineered for full bed access, weather resistance, and a secure locking system. This article provides a detailed overview of the installation process, key features, and design considerations based on available documentation, including user experiences and official installation guidance.

Installation Process

The Revolver X2 is designed for straightforward installation, with most users reporting that the process can be completed in as little as 15 to 45 minutes. The package includes all necessary hardware, such as bed rails, a roll top assembly, bulkhead seals, clamps, and detailed instructions. Users are advised to follow the instructions closely for optimal results.

Preparing for Installation

Prior to installation, it is important to determine if any modifications to the truck bed are necessary. Some drop-in bed liners may require trimming in the corners to accommodate the locking rails. This is especially relevant for users with pre-installed bed liners, as the rail system must fit securely into the designated openings. According to BAK’s official instructions, users should assess the fit of the rails and make any necessary adjustments before proceeding.

The installation does not require drilling into the truck bed, which is a key advantage for those who prefer non-invasive solutions. The locking rails are mounted using No Drill Clamps, which are secured with a wrench and screwdriver. These clamps are designed to hold the rails in place while allowing for minor adjustments to ensure the cover sits level with the truck bed.

Step-by-Step Installation

  1. Unbox and Inspect: All components should be laid out to verify that nothing is missing. The package includes two bed rails, the roll top assembly, bulkhead seals, clamps, and hardware.

  2. Mount the Locking Rails: Using the No Drill Clamps, position the locking rails along the sides of the truck bed. A wrench and screwdriver are used to secure the clamps in place.

  3. Secure the Roll Top Assembly: Once the rails are in place, the roll top assembly is placed on top of the rails. The cover should be aligned with the truck bed to ensure even distribution and a snug fit.

  4. Adjust for Square Fit: Before tightening the front screws, users are advised to ensure that the cover is square to the truck cab. This is done by gently closing the tailgate onto the Universal Bulb Tailgate Seal. The seal should compress evenly along the length of the tailgate, ensuring a water-tight seal.

  5. Final Fastening: After verifying the alignment, the front screws are tightened to secure the cover in place. Once completed, the Revolver X2 is ready for use.

The entire process is described as intuitive and user-friendly, with most installers requiring minimal tools and effort. A user on an online forum noted that the installation was completed in approximately 45 minutes with only a few adjustments needed to ensure a perfect fit.

Key Features and Design Considerations

1. Patented Locking Rail System

The Revolver X2 utilizes a patented locking rail system that secures the cover along its full length. This system replaces traditional fastening methods such as Velcro or stitching with a metal locking tooth and rail design. The result is a more secure and durable attachment that can withstand harsh conditions. Users appreciate the peace of mind that comes with this system, particularly when transporting valuable or sensitive items.

2. Low-Profile, Seamless Design

The Revolver X2 features a low-profile design that is barely above the bed sides. This not only gives the truck a clean, streamlined look but also minimizes the risk of the cover catching on objects or snagging during use. The cover is constructed with a marine-grade vinyl top that is both weather-resistant and aesthetically pleasing. The absence of Velcro or stitching contributes to a seamless appearance.

3. One-Handed Rolling Mechanism

One of the most praised features of the Revolver X2 is its one-handed rolling mechanism. Users can roll up the cover in approximately 15 seconds, regardless of whether they start from the tailgate or the cab. The cover is secured with plastic snaps at the front, and rubber bumpers prevent rattling or damage to the truck’s windows. This ease of use is particularly beneficial for those who frequently need to access the truck bed.

4. Full Bed Access and Security

The Revolver X2 provides 100% access to the truck bed, including the stake pockets, without compromising visibility. This is a critical feature for users who need to transport large items or tools. The cover also includes a locking mechanism at the rear that engages automatically when the cover is rolled up and the tailgate is closed. This ensures that the cover is securely locked in place, offering enhanced protection against theft.

5. Universal Bulb Tailgate Seal

An important design element is the universal bulb tailgate seal. This seal allows users to close the tailgate before or after securing the cover, eliminating the need to remember to close the tailgate first. The seal compresses evenly, ensuring a water-tight fit and preventing leaks, even when the truck is driven through a car wash.

6. Durability and Weight Capacity

The Revolver X2 is built to last, with reinforced aluminum ribs providing structural support and durability. The cover is rated to hold up to 400 pounds of evenly distributed weight, making it suitable for a wide range of cargo. Additionally, the cover is backed by a 3-year warranty, offering users confidence in its long-term performance.

Compatibility and Customization

The Revolver X2 is compatible with a variety of truck models, particularly those with standard bed sizes. However, users with custom or modified truck beds should verify compatibility before purchasing. BAK Industries offers supplemental installation sheets for specific makes and models, which can be accessed through their official website or customer support.

For users with drop-in bed liners, it is important to assess whether trimming is necessary to accommodate the locking rails. While some installers report that trimming was required, others found that the cover fit without modification. This variability is due to the fit of the liner over the tailgate and the corners of the bed.

Maintenance and Longevity

The Revolver X2 is designed for low maintenance, with the marine-grade vinyl and aluminum ribs requiring minimal upkeep. Users are advised to periodically inspect the locking rails and seals for wear or damage, especially after transporting heavy or sharp objects. The rubber drip edge at the front of the cover helps prevent water from seeping into the truck bed, reducing the need for frequent cleaning.

The 3-year warranty covers defects in materials and workmanship, but users should ensure that the cover is installed and maintained according to BAK’s guidelines to avoid voiding the warranty. If any issues arise, BAK offers technical support through their customer service team.

User Feedback and Real-World Testing

Several users have shared their experiences with the Revolver X2, highlighting its ease of installation, durability, and functionality. One user described the installation process as straightforward and completed within 45 minutes. Another noted that the cover performed well in both urban and off-road conditions, with no issues related to water resistance or security.

The cover’s ability to be rolled up with one hand and locked in place was a common point of praise. Users also appreciated the universal bulb seal, which eliminated the need to close the tailgate before securing the cover. This feature was particularly useful for those who frequently forget to close the tailgate.

Despite its many advantages, the Revolver X2 is not without its limitations. Some users reported that the cover can be slightly noisy when rolled up, though the rubber bumpers help mitigate this issue. Additionally, the cover is not suitable for trucks with non-standard bed configurations or those with custom modifications that do not accommodate the locking rail system.

Conclusion

The BAK Revolver X2 is a well-designed, durable, and user-friendly tonneau cover that offers a range of benefits for truck owners. Its patented locking rail system, low-profile design, and one-handed rolling mechanism make it a standout option in the market. The cover provides full bed access, enhanced security, and a water-tight seal, all while maintaining a clean and streamlined appearance.

Installation is relatively simple and can be completed with minimal tools and effort. Users are advised to follow the official instructions closely and assess the fit of the locking rails before proceeding. The cover is compatible with a wide range of truck models, though users with custom or modified beds should verify compatibility.

For those seeking a reliable and secure tonneau cover that balances functionality and aesthetics, the BAK Revolver X2 is an excellent choice. With its 3-year warranty and 400-pound weight rating, it is built to withstand the demands of both daily use and off-road adventures.

Sources

  1. Product Test: BAK Industries Revolver X2 Cover
  2. Revolver X2 Installation Forum Thread
  3. BAK Revolver X2 Hard Roll-Up Cover Review
  4. Revolver X4 Installation Instructions

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