Truck Cap Installation Instructions, Features, and Customization Options

Truck bed caps serve as an essential accessory for pickup truck owners who require additional security, storage, and protection for their cargo. These caps are designed to fit specific truck models and are often tailored with features such as weatherproof seals, locking systems, and customizable options like roof racks or interior lighting. This article provides a detailed overview of truck cap installation, key features, and customization options based on official documentation and product specifications.

Overview of Truck Cap Installation

Installation of a truck bed cap can vary slightly depending on the model and manufacturer, but most modern caps are designed for ease of assembly and minimal modification. The general process involves placing the cap onto the truck bed, securing it with aluminum clamps, and ensuring proper alignment. Some models may require minor modifications such as drilling small holes for wiring if the cap includes features like interior lighting or brake lights. The A.R.E. CX Classic Series Truck Cap and the EXP Truck Cap from Westin are among the most commonly referenced models in the provided documentation, both offering clamp-on installation systems that eliminate the need for cutting or drilling into the truck bed rails for most applications.

Step-by-Step Installation Process

The installation process for a truck bed cap typically involves the following steps:

  1. Preparation and Placement
    Begin by spreading a large blanket on a soft surface such as a lawn or unpaved area. With the assistance of another person, carefully flip the truck cap over so that it lies on its top. Apply adhesive foam weather-stripping to the bottom edges of the cap, ensuring that the sticky side faces the cap. Be careful to avoid applying weather-stripping to the rear door or window area.

  2. Positioning the Cap on the Truck
    Open the tailgate of the truck and, with help, flip the cap back over so that it is upright. Carefully maneuver the cap into position on the truck bed. It is recommended to approach the truck from behind, with one person on either side of the cap. Align the cap so that it fits securely on the bed rails.

  3. Securing the Cap with Clamps
    Use the included aluminum clamps to secure the cap to the truck bed. Begin by attaching two clamps near the front of the truck bed, tightening them just enough to hold the cap in place. This ensures that adjustments can still be made if needed. Once the cap is properly aligned, close the tailgate to test whether the rear window can close correctly.

  4. Adjustments and Final Securing
    If the rear window does not close properly, minor adjustments to the cap’s alignment may be necessary. Once the alignment is correct, install the remaining two clamps near the rear of the truck bed and tighten them using a ratchet and socket. Ensure that all clamps are securely fastened.

  5. Wiring for Additional Features
    If the cap includes interior lighting or a high-mount brake light, it may be necessary to drill a small hole near the left rear taillight assembly to run the wiring. Make sure the hole is large enough to accommodate the wiring without damaging the truck’s existing components.

  6. Final Inspection and Testing
    After installation, inspect the cap for any signs of misalignment or improper sealing. Ensure that all clamps are secure and that the cap fits snugly against the truck bed. Test the locking mechanism and, if applicable, verify that interior lighting or brake lights function correctly.

Features and Benefits of Truck Caps

Truck caps offer a range of features and benefits that make them a popular choice among pickup truck owners. Some of the most notable features include:

  • Weatherproofing: Most truck caps include weather-stripping and sealed seams that prevent water, dust, and debris from entering the truck bed. The A.R.E. CX Classic Series Truck Cap, for example, is backed by a limited lifetime warranty against manufacturing and material defects, ensuring long-term durability.

  • Security Enhancements: Truck caps provide enhanced security by enclosing the truck bed and often including locking systems. Some models, such as the EXP Truck Cap, offer custom lock options and reinforced structures to prevent theft.

  • Storage and Space Optimization: Unlike tonneau covers, which are lower to the ground, truck caps provide more vertical space, making them ideal for storing larger items. This makes them particularly useful for outdoor enthusiasts or professionals who need to carry bulky equipment.

  • Customization Options: Many truck caps are highly customizable. The A.R.E. CX Classic Series allows users to select from various paint colors, window types, and door configurations using a 3D Cap Builder. The EXP Truck Cap also supports modular designs that allow for easy installation and removal, making it a versatile choice for users who frequently need to access the truck bed.

  • Aesthetic and Functional Design: Truck caps not only provide practical benefits but also enhance the overall appearance of a pickup truck. A well-fitted cap can improve the vehicle’s profile and add a polished, finished look.

Comparing Truck Caps with Tonneau Covers

While truck caps and tonneau covers both serve to protect the truck bed, they differ significantly in terms of design, functionality, and use cases. Tonneau covers are typically lower-profile and are ideal for users who prioritize aerodynamics and fuel efficiency. They are often easier to open and close, making them suitable for daily use and quick access to the truck bed. Truck caps, on the other hand, offer more storage space and are better suited for individuals who need to carry larger items or require a more secure and enclosed environment for their cargo.

The decision between a tonneau cover and a truck cap ultimately depends on the user’s needs. If the primary concern is weather protection and theft prevention, a truck cap is likely the better option. However, if aerodynamics and fuel efficiency are more important, a tonneau cover may be more appropriate.

Warranty and Support

Many manufacturers offer warranties and support for their truck caps. The A.R.E. CX Classic Series, for example, comes with a limited lifetime warranty that covers manufacturing and material defects. This warranty is valid as long as the cap is installed on the original vehicle by an authorized dealer. Additionally, A.R.E. offers a separate warranty for the exterior paint, ensuring that it will not fade or peel abnormally due to material or workmanship defects.

Professional installation is also available through certified dealers, ensuring that the cap is fitted correctly and functions as intended. The A.R.E. CX Classic Series is custom-built at the manufacturer’s facility in Ohio and is delivered via specialty trailers by experienced fleet drivers. Once delivered, users can opt for professional installation or choose to install the cap themselves following the provided instructions.

Customization and Modular Design

Modular and customizable designs are becoming increasingly popular in the truck cap market. The EXP Truck Cap, for instance, features a lightweight aluminum structure that allows for easy installation and removal. This makes it ideal for users who need to access the truck bed frequently or who want to switch between different configurations depending on their needs.

Customization options include: - Roof Racks: Additional roof racks can be added to provide more cargo space for items such as bicycles, ladders, or camping gear. - Interior Lighting and Shelving: Some caps include interior lighting systems and shelving to improve organization and visibility. - Security Enhancements: Reinforced locks, alarm systems, and tamper-resistant materials are available for users who require maximum security. - Weatherproof Seals: Advanced sealing systems, such as the NeoX seals used in some models, help ensure that the truck bed remains dust and water-free even in harsh conditions.

Professional Installation and Support

While many truck caps are designed for DIY installation, professional assistance is available for users who prefer a more hands-off approach. Certified A.R.E. dealers offer specialized installation services that ensure the cap is fitted correctly and functions as intended. This can be particularly beneficial for users who are unfamiliar with the installation process or who want to ensure that their cap meets all safety and performance standards.

Professional installation also includes a thorough inspection of the cap and the truck bed to identify any potential issues before finalizing the installation. This can help prevent future problems and ensure that the cap remains in optimal condition over time.

Conclusion

Truck bed caps are a valuable addition to any pickup truck, offering enhanced security, storage, and protection for cargo. With a range of features and customization options available, users can choose a cap that best suits their needs and preferences. Whether installed by hand or through professional services, truck caps provide a reliable and durable solution for protecting valuable items and improving the overall functionality of a pickup truck.

When selecting a truck cap, it is important to consider factors such as the truck model, desired features, and installation requirements. The A.R.E. CX Classic Series and the EXP Truck Cap are two of the most commonly referenced models in the provided documentation, both offering clamp-on installation systems and a range of customization options. By following the provided installation instructions and taking advantage of available support services, users can ensure that their truck cap is installed correctly and functions as intended for years to come.

Sources

  1. Truck Bed Cap Installation Guide
  2. Truck Cap FAQs
  3. A.R.E. CX Classic Series Truck Cap
  4. A.R.E. Truck Caps and Accessories

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